Waxing
Transcript
Waxing
Waxing Automotive Technical Data • Robot programming not needed • A specific nozzle for every single hole • Smaller number of holes to be waxed (60-70 nozzles on an average) • Fewer car holes = Lower forging costs • No use of universal nozzles: No overspray Cleaner system Lower cleaning and disposal costs • Customized control of air blowing and wax metering for every single nozzle • Smaller quantity of wax used = Wax saving (e.g. 60-70 nozzles = 500-600 gr.) • Excellent layer thickness • Automatic door spraying (without cycle overtime) • Possibility of automatic masking of wax-free parts by means of a SIMPRO standard system • Waxing of several car body types • A spraying fault in a nozzle does not compromise the efficacy of the adjacent nozzle BODY CAVITY WAXING SYSTEM FOR CORROSION PROTECTION Simpro is specialized in the design, manufacturing and installation of automatic and manual systems for spraying a protective substance within the car body cavities. Such a car body treatment, chosen by several car manufacturers, permits to increase the lifetime of those vehicle parts more exposed to the corrosion risk. This system, turnkey supplied and manufactured in compliance with the standards under the provisions in force, provides a complete body treatment through the serial automatic introduction of nozzles specific for the vehicle body model to be treated. If required, it can be supplied together with a suitable cell equipped with a ventilation system for fume extraction. Further, Simpro supplies a downstream back-up station where it is possible to complete the body treatment manually, if needed. During the study and design phase, Simpro, in close co-operation with the customer, examines the vehicle body to be treated, develops a complete cavity spraying virtual 3D simulation and performs practical spraying tests so as to optimize the spreading of the protective film onto the walls. In order to obtain the best spraying quality, each nozzle of the system is tailormade, as to shape and groove. Technical Data • Mechanical efficiency 97-98% (average) Back-up only upon customer’s request • Higher productive capacity with the same system • Easy maintenance Reduced MTTR • Modular-type mechanical adjustment • Easy customization of the mechanical spraying units • Fastening of the units to aluminium profiles • Bolt-on systems (split up in 3 parts for an easier installation at the customer’s site) • Smaller space occupied • Components resistant to solvents and chemical agents • Easy system washing with highpressure hot water • Walkways inside the system for a thorough cleaning, visual maintenance check and maintenance action www.simpro.it [email protected] +39 011 9179 311 Waxing Automotive MASKING Unique in the world, Simpro has developed an innovative and fully automated system for protecting those car body parts that must be strictly kept wax free. The so-called masking units are provided with specific pads designed with the plug-and-play system for an easy maintenance. PUMP ROOM Simpro supplies a system-integrated device for handling, pumping, filtering and conditioning the wax to be applied, so as to achieve the highest performance level in terms of efficacy and to ensure the most profitable relation between the amount of sprayed wax and a thorough wax application. NOZZLES Simpro studies and develops every single nozzle according to the cavity configuration as well as to the type of wax or car body to be treated. Each nozzle is designed to be fitted and unfitted using a plug-and-play technology for an easy maintenance and cleaning. This system also permits an easy replacement of the nozzles in case the production should be re-planned for different car models. ENGINE SUBFRAMES Simpro is specialized in the manufacturing of waxing systems for the engine subframes. Such systems are fully automated, capable of waxing the subframe in just one cycle (in less than one minute) by ensuring a proper spraying and optimizing the nozzle quantity. www.simpro.it [email protected] +39 011 9179 311 Worldwide installations Automatic systems for complete body Install. no. Type of install. Car model 1 New Turin Mirafiori, ITALY 2 FIAT Turin Mirafiori, ITALY FIAT Customer Site LANCIA Chivasso, ITALY FIAT Automatic systems for engine subframes Install. no. Type of install. Cavities Custome. Office Delta, Prisma 48 GESTAMP Bielefeld, GERMANY 1 New with handling robots New Uno 32 VOLVO Gent, BELGIUM 1 New with car on hanger Volvo New XC60 1 New Uno 32 GESTAMP Bielefeld, GERMANY 1+1 New with handling robots VW120, VN357 9+8 Cassino, ITALY 2 New Tipo, Tempra 36 GESTAMP Bielefeld, GERMANY 1 New waxing system with handling robots Daimler BR246 12 LANCIA Chivasso, ITALY 1 New Dedra 36 GESTAMP Bielefeld, GERMANY 3 New Motocoat system with handling robots Daimler BR246 FIAT Turin Mirafiori, ITALY 2 Reforming existing Punto 64 MAGNETI MARELLI Turin, ITALY 1 New with manual handling 199-955 FIAT Melfi, ITALY 1 New Punto, Ypsilon 64 METALSA Bergneustadt, GERMANY 4 New Motocoat system with handling robots Daimler BR205 FIAT Termini Imerese, ITALY 1 New Punto 64 METALSA Bergneustadt, GERMANY 1 New waxing system with handling robots Daimler BR205 FIAT Melfi, ITALY 1 New Punto, Ypsilon 64 ISE Beijing, CHINA 2 New Motocoat system with handling robots Daimler BR205 FIAT Turin Mirafiori, ITALY 1 New Marea 36 GESTAMP Taubaté, BRAZIL 1 New with manual handling VW120 FIAT Rivalta, ITALY 1+1 New Delta, Dedra, Bravo, Brava 36 FIAT Rivalta, ITALY 1 New Lancia K, Alfa 164 50 Customer Site FIAT Melfi, ITALY 2 New New Punto 36 PININFARINA Turin, ITALY FIAT Melfi, ITALY 2 Reforming existing New Punto, Ypsilon 36 FIAT FIAT Termini Imerese, ITALY 1 Reforming existing New Punto 36 FIAT Turin Mirafiori, ITALY 2 Reforming existing New Punto 36 FIAT Cassino, ITALY 2 New Stilo 71 FIAT Rivalta, ITALY 1 New Thesis 76 FIAT Melfi, ITALY 1 New New Ypsilon 69 FIAT Turin Mirafiori, ITALY 1 New Alfa 166 12 VOLVO Gent, BELGIUM 1 New S60, V70 15 VOLVO Gent, BELGIUM 1 New New S40, V40 58 VOLVO Gent, BELGIUM 1 Reforming existing New XC60 26 GESTAMP Bielefeld, GERMANY 1 New VW Amarok 53 www.simpro.it www.simpro.it Car model Cavities 9 4 7 16 9 Manual systems for complete car body or subframes Type of install. Car model 1 New Various Cordoba, VENEZUELA 1 New Palio, Siena 24 FIAT Casablanca, MOROCCO 1 New Palio, Uno 21 FIAT Cairo, EGYPT 1 New Palio, Siena 21 FIAT Pretoria, SOUTH AFRICA 1 New Palio, Siena 21 FIAT Nanjing, CHINA 1 New Palio, Siena 21 VOLVO, PININFARINA Uddevalla, SWEDEN 1 New C70 61 VOLVO Göteborg, SWEDEN 1 New S80, XC90, V70, S60 18 + 13 Nozzles VOLVO Bangkok. Thailand 2 Stainless steel nozzle set S80 13 Nozzles per set VOLVO Kuala Lumpur, MALAYSIA 2 Stainless steel nozzle set S80 13 Nozzles per set THYSSENKRUPP Wuhan, CHINA 1 New VW PQ25 VOLVO Shanghai, CHINA 2 Stainless steel nozzle set S80 ISE Beijing, CHINA 1 New Daimler BR205 [email protected] [email protected] Install. no. Cavities 9 Universal Nozzles 9 13 Nozzles per set +39 +39 011 011 9179 9179 311 311 16