customized machines and process

CUSTOMIZED MACHINES AND PROCESS IMPLEMENTATION
FOR SMART COMPOSITE PRODUCTION
BACKGROUND
In 1965, we started manufacturing machine
tools that allowed our customers to reach
micrometrical precision machining.
In 1973, COMEC Innovative was affiliated
with UCIMU SISTEMI PER PRODURRE, the
Italian Association that brings together the
most qualified manufacturers of machine
tools and components.
Since 1990, we have started the designing
and manufacturing of automated assembly
lines, equipped to test 100% of the production, to guarantee the highest capability by
integrating advanced torque & angle controls, force & pressure controls, vision devices, stress controls, thermal controls, etc.
Since 1997, we have started the designing
and manufacturing of machine for hi- speed
personal care production.
Over the past 10 years, we have decided to
transfer our expertise to the composite process, designing and manufacturing a new
special machines generation.
Today, more than 50 years of experience as
advanced automation integrators, and more
than 10 years of direct experience in composite technology, allow us to design automated processes with high standards of OEE
(Overall Equipment Efficiency).
The R&D network of Comec with more of 20
years of history about composite applications, allows us to support customers in the
design of innovative parts/process.
Our 50 years of continuous presence in high
technology applications is the best guarantee
about the quality of our working method and
the quality our machines.
Our expertise in machine tools is the characteristics of each of our designing: each machine is strong and highly accurate.
COMEC Innovative is located in the center of
Italy, on the Adriatic coast. The company
operates in a plant of its own property fitted
with a workshop for mechanical machining
and a testing laboratory.
MISSION
COMEC Innovative wants to be the strategic
partner of its customers supporting them
with the most qualified research and engineering services, for the design of new processes special machines, the revamping of
existing machines for new productions.
Process Implementation
PRE-PREG LINE
AUTOMATIC TAPE LAYER
• Hot-melt technology
• U-D, Fabric
• Carbon and natural fibers,
aramyd, glass, etc.
• Width 500-1270 mm
• Volumetric pump
• Web drive
• Indipendent delivery system
TOW-PREG LINE
• Moisture/ temperature control
• Indipendent delivery systems
• Advanced control of automatic deposition
• Complex surface
• Accuracy 0,3 mm
FILAMENT WINDING ROBOT
• Volumetric pump
• Impregnation speed
from 5 to 130 mt/min
• Complex geometries
• Dynamic tension control
• Impregnation resins control
• High speed
ATP LINEAR SYSTEM
INNOVATIVE INDUCTION WELDING FOR CF
• Compacting Load 400 Kg
• Mechanical cutter
• Innovative continuous induction welding machine
with a controlled cooling system
ORGANIZATION
COMEC Innovative is an Italian SME ( Small
and Medium Enterprices) of 50 employees.
COMEC Innovative has a mechanical design
department, an electrical design department,
a software design department and an after
sale service department. COMEC Innovative
designs with the last software versions for
advanced analysis.
AFTER SALE SERVICE
COMEC Innovative offers service agreements
with specific SLA (Service Level Agreement).
The after sale service has a large stock of
spare parts to manage the critical maintenance activities, a department for "on-site
services" and a department for comprehensive phone support. COMEC Innovative is
able to equip its machines with telecontrol &
teleservice for remote diagnostic.
TOTAL QUALITY
COMEC Innovative QMS is certificated ISO
9001:2008 about “ design, manufacturing of
special machine for automatic application,
machine tools, industrial maintenance, retrofitting”.
The certification is not just a slogan but a working method and a business system.
MARKETS
Aeronautic - Aerospace - Automotive
Supercar - Train
Customized Machines
RTM SYSTEM
• Mixing system
• Max ratio deviation 0,5%
HANDLING SYSTEM
FOR CARBON FIBER COMPONENTS
• Automatic handling system for
composite parts and raw materials
• Scada software
SLIT TAPE
PULLWINDING MACHINE
• Qualitative inspection with vision
device and Eddy CusCF technology
• Different kinds of materials and width
• Tension control
• Volumetric pump
• High speed
• Complex geometry
• Cooling system
COMPACTING PRESS
PANELS MACHINE
• Mechanical Drive
• Applied Load 200 ton
• Dinamic Position Control
• Hybrid materials
• High speed / automatic change raw materials
• Various size panels
• Automatic packaging
NEW PROJECT
• Fibre tow spreader
• Economic pre-preg tape
• Mobile cutting unit for maintenance and repair fusolages
GREENPREG AN INNOVATIVE GREEN
COMPOSITE MANUFACTURING IDEA
In response to the new environment requirements, and
to address the need of having customized composite at
low cost.
GreenPreg Consortium launches a new composite
manufactoring system, made of natural fibre and thermoplastic epoxy resin, with a wide spectrum of applications.
Co-funded by The Eco –innovation
Initiative of The European Union
ECO/13/630366/GreenPREG
an innovative Green Composite idea
We help to create your customized green-composite
and we can supply the special machinery to produce it by yourself.
Co-funded by The Eco–innovation
Iniziative of The Europea Union.
ECO/13/630366/GreenPREG
The contents of this abstract are the sole responsibility
of the authors and can in no way be taken to reflect
the views of the European Union.
In response to the changing environment, to the need of having customized products at low cost, GreenPreg Consortium will launch a new composite,
a revolutionary reinforced polymer made of natural fibre and novel thermoplastic epoxy resin with a wide spectrum of applications ..................
R&D/Elantas
Italia
Preliminary Technical Data Sheet
Viale Abruzzo 330,
66100 Chieti (CH)
Italia
S i stem a:
Applicazioni
Descrizione:
Page 1 /3
ATL robot
EPO 0 L5
Matrice con proprietà termoplastiche per manufatti e compositi fibro-rinforzati
Sistema monocomponente, semisolido a temperatura ambiente, a base
epossidica. Esente da solventi. Indurimento a Caldo
RTM process
CARATTERISTICHE TIPICHE DEL PRODOTTO
Colore
Strada Antolini, 1
43044 Collecchio )(PR)
Italy
lattescente
Viscosità a 40°C
IO-10-50
mPas
50000 - 100000
Viscosità a 60°C
IO-10-50
mPas
2500 - 5000
Viscosità a 80°C
IO-10-50
mPas
Temperatura di attivazione
IO-10-69
°C
>90
IO-10-51 (ASTM D
1475)
g/ml
1,14 - 1,18
Densita’ a 25°C
500-1000
Filament winding robot
CARATTERISTICHE TIPICHE DEL SISTEMA FINALE
Dati di lavorazione
IO-10-69
J/g
-180 / -220
Tempo di Reazione a 160°C (95% reazione)
IO-10-69
min
28-34
Tempo di Reazione a 180°C (95% reazione)
IO-10-69
min
10-14
Tempo di Reazione a 200°C (95% reazione)
IO-10-69
min
4-6
Reattività (∆H
reaz.)
Logo comec
Ave E.Van Nieuwenhuyse
B-1160 Brussels
Belgium
Pre-preg tow
Via Mozzoni- 1 Loc. San Domenico
80044 Ottaviano (NA)
Italy
Via S.S. Appia Km 706+030
72100 Brindisi (BR)
Italy
Ultrasonic cutter
Customized thermoplastic
resin
Special machine for
carbon fiber
Value Chain
Life Cycle Impact
Oxford Rd.
Manchester , M13 9PL
GB 849738956 – Great Britain
Dissemination
End-user applications &
markets
LCA, LCC
Recyclers
Recycle
COMEC Innovative S.r.l. - Viale Abruzzo 330, 66100 Chieti Italia - T +39 0871 58531 - E [email protected] - W www.comecinnovative.it