Exibitions and Symposiums in the world.

News from the world of spinning solutions
1
6
New market
India: The Economy
Runs Towards the
Future.
Interview
Customer interview:
Canatiba.
3
7
New market
Brazil’s economy
takes off.
# 11 | March 2010
4
Marzoli innovation
Marzoli Arco Bridge:
A bridge for quality.
5
Marzoli technology
Marzoli Fancy Yarn.
From Marzoli World
New Marzoli Digital
Newsletter.
India:
The Economy
Runs Towards the
Future.
Italy and India are
young countries but
also ancient civilizations, consequently
relations between the
two countries go back
centuries.
Commerce between the Roman
Empire and India flourished especially in the first and second century AD. After the fall of the Empire
the contacts reached a low point
until the Middle Ages, when Italian
merchants resumed travels to the
Orient.
In the subsequent historical period,
the political climate hindered travel
and commerce; however, Italian
scholars contributed to the revitalization of Sanskrit studies. History shows us that people, ideas and
goods never stop flowing between
great civilizations, even though the
methods of exchange vary and evolve over time.
Due to this common heritage, there are many obvious complementary attributes between the Italian
and the Indian economic systems;
therefore we need to promote and
facilitate the intensification of our
relationship and the synergies of
our productive systems in order for
both to grow and benefit from them.
To be continued...
The new comber Marzoli CM600N.
Exibitions and Symposiums in the world.
Bandung - Indonesia
Turkey
Argentina
Exibition
Symposium
Exibition
April 22 - 25
Inter Tex 2010
Booth A75
April 19 - 22
Karamammaras
May 3 - 6
Simatex 2010
Booth 506
News from the world of spinning solutions
During the first six months of 2009
the Indian GDP grew at a rate of
about 6%. This was lower than the
annual rate of 9% recorded during
the five years between 2003 and
2008, but of relevance nevertheless when observed in the context
of international conditions. Thanks
to the expansionistic fiscal policy
adopted by the Indian Government
since the second half of 2008,
the impact of the financial crisis
and its effect on internal demand
has been less severe than in other
countries. In the summer of 2009
the economy began to turn around,
supported by a pickup in consumption fueled by both the growth of
internal demand and by a general
improvement of international commerce. According to information
obtained from the India Dossier (a
report by the Economic Development Agency), the 2010 forecast is
for an Indian GDP near 6.4%.
In a market that is so dynamic and
culturally close to Italy, Marzoli
wants to strengthen its presence
as a supplier of technology that is
constantly evolving thanks in part
to the contribution of the Indian
market and our customers.
In India we are observing a transformation of the textile sector.
In addition to large capital investments, a new generation of
dynamic managers is leading the
way toward change in an industry
that for a long time was not open to
automation or to high performance
new generation textile equipment.
Investors are expressing their preference for automated electronic
equipment because of its greater
versatility, which allows yarn producers more flexibility in the production of small batches with a
wide range of yarn counts. These
characteristics, which are intrinsic
in Marzoli’s products, have made
the successful entry in the market
possible and continue to facilitate
the sale of spinning sections and
complete plants.
Markets —including India— continue to recognize the excellence of
Marzoli machinery, in particular
the combing section (CM600N model) and spinning section (roving
and spinning frames with doffing
system FTSN, FTSDN, MP1N,
MPTN) because of the innovation
introduced by our R&D department. The symposiums recently
New plants Marzoli Vouk in India.
# 11 | March 2010
held in India have confirmed, both
in terms of attendance and in the
caliber of the attendees, a great
interest and satisfaction in our machinery and in the technological solutions presented.
Marzoli’s staff together with our
agents Eastern Engineering Co.
-Jeevan Udyog, 278 dr N Road,
Mumbai (Mr. Anand) and Ergo G2
Engineers - Y9 (New nr. 77) 5th
Main Road, Anna Nagar Chennai
(Mr. Naresh), would like to take advantage of all available opportunities to satisfy the technological needs of this market. Mindful of our
common past, we strive to retrace
old customs and traditions of friendship and closeness.
New Delhi.
DELHI
AHMADABAD
JAVATMAL
PUNE
GUNTUR
CHENNAI
COIMBATORE
2
News from the world of spinning solutions
3
# 11 | March 2010
Brazil’s economy takes off.
FORTALEZA
NATAL
JOAO PESSOA
CAMARAGIBE
MACEJO
MONTE CLAROS
SAO MANUEL
ANDIRA
CAMANDUCAIA
MORUNGABA
SANTA BARBARA
DO OESTE
SAO PAOLO
Rio de Janeiro.
Marzoli Vouk plants in Brazil.
The South American
country overcomes
the crisis and conquers a spot among
the economic powers.
In a general contest of economic
crisis that shook up the giants of
global commerce and international
finance, the old equilibrium was
transformed and the whole economic system has to be recalibrated.
The earthquake that disrupted the
world actually provided the ideal
scenario for the emergence of new
countries that, when traditional powers faltered, had the opportunity
to earn international importance.
For business this is the time when
they should evaluate opportunities
for investments and commercial
action abroad in conjunction with
forecasted developments in emerging markets.
An important example of this is
Brazil, which is exiting from the
crisis faster and stronger that the
main European countries.The merit goes to the government and its
investment supporting policies,
and to the strong banking system
that has always limited its exposure
to international finance, therefore maintaining a high trust level
from investors, either from Brazil
or abroad (Bovespa index +52% in
2009).
Currently, this beacon Country of
South America is going through
a period of strong growth, which
has caused the local businesses to
start considering the possibility of
investments in automated plants.
Also, in support to this situation
is the Brazilian market structure,
which has a high number of young
entrepreneurs with confidence in
the future.
The confirmation that Brazil eco-
nomy has entered a positive chapter comes from the estimates of
the International Monetary Fund.
Brazil’s GDP should grow 3.5%
in 2010, and maintain the same
growth rate also in 2011. A positive
trend that it shares with other powers such as China and India and
that casts a shadow on the 2010
forecasts of 1.5% of United States
and Russia or even lower rates for
France, Italy and Germany.
In this context, investments in textile machinery also show a positive
trend and Marzoli is present with
a sales network, quality equipment,
and ties to the opinion leaders of
the textile industry, ready to take
advantage of all the opportunities.
3
News from the world of spinning solutions
Marzoli Arco Bridge:
A bridge for quality.
Table 1.
Table 2.
1000
100
(+200%)
Neps
(+140%)
Neps
(-50%)
Thin Pl.
(-40%)
Thin Pl.
%
CVm
(-30 %)
Thin Pl.
Arco Bridge
Standard
Table 3.
Ne 40 - Reduction % faults between Standard yarn and Arco Bridge.
90
68
45
23
(+200%)
Neps
(+140%)
Neps
(+50%)
Thick Pl.
(+35%)
Thick Pl.
(-50%)
Thin Pl.
(-40%)
Thin Pl.
(-30 %)
Thin Pl.
0
%
CVm
This innovative system cannot be
ignored for high quality yarns. The
Arco Bridge is a simple device, reliable and without additional maintenance costs. The Arco Bridge is a
perfect match for the Marzoli arm
MT1, or it can also be applied to the
Texparts arm series 2000 and 2100,
by using the special Marzoli cradle.
1
(+50%)
Thick Pl.
In the next Tables, we charted the
values to really display the reduction
between the standard and the Arco
Bridge (In figure 3 the values are expressed in percentages).
(+35%)
Thick Pl.
10
%
Um
Marzoli’s guiding principle has
always been to be responsive to customer’s needs and to contribute to
their pursuit of excellence in yarn
production. This belief has driven
the company’s investments to the levels of world leaders in quality spinning.
For this reason Marzoli’s goal is not
only to build excellent textile machinery, but also to continually improve
yarn quality.
Karl Popper stated that every solution of a problem raises new unsolved problems that should be resolved
until the attainment of excellence.
The R&D department made of this
principle its own. To solve problems,
to establish new standards, to excel
over everyone, to conquer every goal:
this is Marzoli’s doctrine.
It is with this spirit that we introduced the new concept of drafting
zone on the new MP series spinning
frame: the Marzoli Arco Bridge (patent pending). For a long time the
drafting zone was stuck in the classic
double belt, with short cradle and
conventional nose bar, but thanks to
the efforts of Marzoli R&D this solution was improved and surpassed
with excellent quality results thanks
to the Arco Bridge device. The Marzoli Arco Bridge is made of a bridge
with a special arching section and
with a cradle that is longer and of a
different shape than the standard
one.
With this new solution the control of
the fibers in the drafting zone takes
place gradually in one stage and not
tow like the old conventional nose
bar. The special arching section of
the new bridge, together with the
modified shape of the cradle allow
a perfect progressive control of the
fibers in the drafting zone. The focal
point is therefore the position and
the shape of the terminal part of the
cradle. The fibers at the end of the
bridge are not released but remain in
contact with the beak-shaped part at
end of the cradle. This way they are
controlled and escorted to the nipper
zone of the first cylinder. This way we
achieve superior control of the short
fibers. The result is a slight improvement of the CV values and of all of
the other IP, in particular Thin and
Thick places were reduced over 50%.
The qualitative advantages of the
Arco Bridge are especially obvious
on combed cotton, carded cotton and
cotton blends yarns with mid to thin
titles between Ne 30 and Ne60.
On Table 1 we show a comparison of
a combed yarn Ne40 produced on a
spinning frame with a standard drafting zone and on one with Arco Bridge. The data shows without shadow
of a doubt that starting with a high
quality yarn with Uster Statistic values under 10%, the results were improved dramatically with the use of
the Arco Bridge.
%
Um
A new development
in quality spinning by
Marzoli.
%
4
# 11 | March 2010
Innovative system
Arco Bridge.
4
News from the world of spinning solutions
5
# 11 | March 2010
Marzoli Fancy Yarn.
Fancy Yarn Marzoli
has been enhanced
with new features
and has improved its
performance thanks
to continued mechanical and electronic
development.
Being self-critical and rigorous are
the first steps towards building a
competitive advantage that is solid
and long-lasting. For this reason
Marzoli constantly strives to improve the performance of its equipment without resting to benefit
from the successes already achieved. An example of this is the new
version of the Fancy Yarn system,
which has been and continues to be
one of the main components of the
Marzoli product line for the last
ten years. Fancy Yarn was born to
fill the growing demand for fancy
and slub yarns, especially for denim fabrics. About ten years ago,
Marzoli acknowledged the market call for it and was the first to
produce a slub device that was mechanically and electronically integrated in the spinning frame. Since
then, Fancy Yarn has been the top
of the integrated slub device in the
market.
Marzoli’s integrated slub device
is the only one that can work in
perfect harmony with the machine,
guaranteeing excellent quality and
performance without jeopardizing
the mechanical integrity of the
spinning frame (these innovative
electronic and mechanical solutions have been patented).
One of Marzoli’s principles is to
continually improve the current
results however brilliant. Therefore, Marzoli carried out a extensive
study in conjunction with some of
the most prestigious denim producers (TRC Candiani, Italdenim,
Textil Canatiba). The results were
successful: Fancy Yarn was further
improved with new types of slubs,
making it more versatile and closer
to the ever changing needs of Marzoli’s customers.
Thanks to independent motors
draft and to high performance electronics, Marzoli Fancy Yarn can
produce yarn with infinite types of
slubs (multitwist and multicount)
with the possibility of combining
them according to a number of recipes. For example, a multicount
yarn, for each count produced, can
be applied to a different recipe of
slub. Table 1 summarizes the main
options and possible combinations. Its performance on Marzoli’s spinning frame cannot be surpassed by any other integrated slub
device. These results are obtained
without compromising the quality
of the slub or the yarn strength.
In fact, the acceleration and de-
S (Slub)
RS (Reverse slub)
MC (Multicount)
RS+MC
MT (Multitwist)
RS+MT
MC+MT
RS+MC+MT
MC+S
SOS (Slub on Slub)
MT+S
SOS+MC
MC+MT+S
SOS+MT
celeration ramps on the motors
have curves sinusoidals and can
be separately set up. Thanks to two
important features, thin and weak
areas are avoided, especially at the
end of the deceleration, producing
a yarn with above average resistance and strength.
The new dedicated electronic and
mechanical features allow motor
accelerations of a few hundreds
of a second, which produce slubs
with diameter of +50% lower than
20mm at a respectable working
speed.
development of the spinning frame and all the engineering is made
around this very important device
that Marzoli offers on over 30%
of its machines. The coordination
between the research and development of the spinning frame and
the slub device, have allowed the
realization of a simple device that
is reliable and offers very high performance (patent pending).
Among the many features of the
Marzoli Fancy Yarn, we point out
the following:
•
Simple and immediate interface with values expressed in
millimetres and percentages.
•
Automatic visualization of the
graph relative to the slub recipe to verify the correct execution.
•
Automatic control of the slubs
characteristics.
•
500 rows for 500 different
slubs in a single recipe.
•
Possibility to record and store
up to 10,000 different recipes.
•
Multiplier for up to five times
the nominal diameter.
The advantage of the integrated
Marzoli slub device is that its development is integrated with the
SOS+MC+MT
Table 1.
5
News from the world of spinning solutions
6
# 11 | March 2010
Texile Canatiba: a success story of
fashion and research.
The leading Brazilian
denim producer has
created highly innovative fabrics using
technological research and its ability
to predict market
trends.
“Identifique-se” is the name of the
next Spring-Summer 2010 collection of Texile Canatiba that will
promote a new way to express one’s
identity through fashion, aesthetic
qualities, and accessories. Inspired
by the major international trends, Canatiba studies and develops
cutting-edge Brazilian products by
combining Premium Denim™ and
Megaflex™. This innovative fabric
is made of elastane that, thanks to
its stretching qualities, provides a
comfortable fit and freedom of movement. All of this is also the result
of technological research driven by
the customers’ needs and desires,
which has always been Canatiba’s
guiding principle.
Premium Denim™ and Megaflex™
have been produced since 2003
next to numerous other successful
products created under the leadership of Mr. Romeu Covolan, owner
of Canatiba.
The company was formed in 1969
in San Paulo, but it began its unstoppable growth around the end
of the Seventies, when under the
management of Mr. Covolan it was
transformed into one of the largest
industrial groups in Brazil. During
the Eighties, through a steadfast
strategy of growth and modernization the Canatiba brand grew exponentially in Brazil. The growth
continued in the Nineties when environmental responsibility became
of greater importance.
In the last forty years, Canatiba
has become a recognized brand of
great value, whose position among
the top global brands is strong and
unquestioned. Canatiba production
is one of the largest in the country.
In 2009 it exceeded seventy million
linear meters per year, with three
hundred different types of denim.
Texile Canatiba success is the result
of Mr. Covolan’s strategic choices
that have always been based on his
constant pursuit for technology and
product quality. The excellence goal
was also reached thanks to the unbeatable efficiency and reliability of
Marzoli’s equipment.
Without a doubt, establishing good
relationships with the suppliers,
especially of technology, represents
an important step towards the attainment of a stable competitive
advantage. Marzoli has always
been synonym of energy savings,
high yarn quality, and production
flexibility. All these qualities have
resulted from the synergies achieved when both the supplier and
the customer are sharing their problems and their needs and the satisfactions of their accomplishments.
In fact, Marzoli stands side-byside with Canatiba in the research
for highly innovative fabrics, cooperating through the office of research and development, because
Canatiba’s way of business is “to
create fashion and not follow the
marketplace”.
Canatiba strongly believes in the
importance of marketing to support a successful launch of new
collections and new fabrics. Shows,
events, and media programming
are key to give the right value to
the high yarn quality and to the
ability of the company to anticipate
fashion trends.
Romeu Covolan: Canatiba owner.
Canatiba is a strong and dynamic
organization that has established
itself in a difficult market, demonstrating how the ability to innovate
and to seize upon the requirements
of the market are fundamental to
achieve sustainable success.
For this Marzoli has been and
continues to be the ideal partner.
Canatiba production area.
6
News from the world of spinning solutions
# 11 | March 2010
Canatiba production area.
7
New Marzoli Digital Newsletter:
Technology for the People.
Marzoli’s desire for
continuous improvement does not stop
with the production
of machinery, but is
incorporated in every
branch of the organization.
In fact, Marzoli is now adding
an online version of its traditional
paper-based newsletter as a communication tool for direct contact
with its customers.
The new digital newsletter will be
posted quarterly and will become
a major source of information with
interesting editorial content, in
depth analysis of Marzoli’s technological advances and the textile
industry, and interviews with the
industry leaders.
All the users will be able to digitally save and keep all important
news and articles of interest in an
easy and quick way, without needing to print anything.
As already demonstrated by the
great success of the website
www.marzoli.it, the Internet provides a great wealth of information
very quickly and easily, which has
always been a guiding principle of
Marzoli.
The new digital newsletter is the
most recent step, but not the last,
on a path towards greater sharing
of information and dialog between
Marzoli and its customers. This
course is based on the certainty
that only a shared quest for solutions can lead to lasting success.
7
Marzoli Vouk.
Ready for takeoff, with you.
At Marzoli we are convinced that to overcome difficult moments we need concrete actions with few
words. For that reason we have improved our equipment to guarantee greater production and, at the
same time, lower energy consumption.
The new CM600N comber provides increased production speeds while saving energy and maintaining
very high product quality.
In order to prevail over critical circumstances one needs determination and a long term view: don’t be
happy to exit from the crisis, but aim at success. This is the right moment to invest in technological
excellence and total quality. This is the right time to move to Marzoli. www.marzoli.it
MARZOLI
VOUK
Nova
Blow Room
Machines
Cards
Draw
Frames
Lap
winders
Combers
Roving
frames
Ring
spinning
frames
Editorial staff MV World
Marzoli spa
Mario Bianchetti, Roberto Vezzoli, Rosino Varinelli,
Mario Mascheretti, Roberto Torcoli, Silvano Patelli, Girolamo Prandini,
Pietro Sangaletti, Massimo Galli e Flavio Morandi.
Via S. Alberto, 10
25036 Palazzolo s/O
Brescia - Italy
Coordination: Wasabi S.r.l. (Brescia).
Layout: Wasabi S.r.l. (Brescia).
Printed by: Grafiche IGC S.r.l. (Brescia).
Tel. +39 030 7309 1
Fax +39 030 7309 365
[email protected]