scarica il catalogo - MBI – Metal Bushings Italia SpA
Transcript
scarica il catalogo - MBI – Metal Bushings Italia SpA
Catalogo tecnico boccole bimetalliche Technical catalogue for Bimetallic Bushings Boccole bimetalliche Le boccole bimetalliche sono prodotte con materiale composito di qualità, acciaio con basso tenore di carbonio ed una lega di bronzo sinterizzata, con le caratteristiche di poter sopportare elevate velocità, elevata FDSDFLWjGLFDULFRHOHYDWDUHVLVWHQ]DDWUD]LRQHHOLPLWDWRFRHIÀFLHQWHGLDWWULWR3HUWDOLFDUDWWHULVWLFKHOHERFcole bimetalliche sono state ampiamente usate nei seguenti settori: motori a benzina, motori diesel, macchine industriali, dispositivi di sollevamento, condizionatori d’aria, cambi di autoveicoli, riduttori, molle a balestra e VWDELOL]]DWRULGHLYHLFROLSHULPSLHJKLJUDYRVLHFF/HGLPHQLVRQLGHOOHERFFROHVLDGLGLPHQVLRQLPHWULFKHFKHLQ SROOLFLVRQRLQDFFRUGRFRQODQRUPD',1HG,62 Bimetallic bushings Bimetal bushing is produced with the composite material of quality, low-carbon steel and sintered bronze alloy, which has the characteristics of high-speed proof, high-load capacity, high tensile strenght and low friction. Thus LWKDVEHHQZLGHO\XVHGLQWKHÀHOGRISHWUROHQJLQHVGLHVHOHQJLQHVHQJLQHHULQJPDFKLQHU\OLIWVDLUFRQGLWLRQHUV auto gear boxes, transmission cases, leaf springs in heavy-duty vehicles and stabilizers, etc. The dimensions of the bushing both in metric and imperial series are in accordance with DIN 1494/ISO 3547 standard sizes. Composizione delle leghe - Alloy composition Tabella 1 - Table 1 Tipo Type Lega Alloy SAE Boccole con amatura in acciaio Steel Backed bushes Temperatura Max. Amm. Max temperature °C CJA &X3E6Q 797/792 Adatte per imbiellaggi - Bilanceri - Trasmissioni Used for piston pin - Rocker arm - Transmission CJB &X3E6Q 799 Adatte a trasmissioni veloci Used for high running speed transmission CJC &X3E6Q 49 Adatte a carichi elevati e ad alte velocità tipiche dei motori Used for high loads runnung speed tipical in petrol engines CJF Cu Al 8 - Adatte per imbiellaggi e bilanceri motore Used for pistons pin and rocker arm for engines CJH $O6Q&X 783 Adatte per trasmissioni in genere e pompe Used for transmission and pumps 7LSRGLVXSHUÀFLHGLOXEULÀFD]LRQHTypes of lubricating surface H= Impronte sferiche H= Spherical cap S= Liscia S= Smooth W=*ROHGLOXEULÀFD]LRQH W= Grooves Tipi di giunzione - Joint types std= Giunzione standard rettilinea std= Straight seam L= Giunzione bloccata a farfalla / %XWWHUÁ\VHDPORFN 1 5XJRVLWjVXSHUÀFLDOHGHOOHERFFROHVHFRQGRODQRUPD',13DUWH'LPHQVLRQLLQPP 6XUIDFHURXJKQHVVRIEXVKHVDFFRUGLQJWR',13DUW8QLWPP 3 3UHÀQLWD 3 3UHÀQLVKHG T = Rilavorabile T = Machinable %RFFROHGLSUHFLVLRQHQRQULODYRUDELOL Precise bushes (non-machinable) %RFFROHQRUPDOLULODYRUDELOL Ordinary Bushes (machinable) 6XSHUÀFLHLQEURQ]R Bronze surface RZ RZ 6,3 Supporto in acciaio Steel backing RZ 1,6 RZ 6XSHUÀFLHHVWHUQD Outher surface RZ 25 RZ 'HVFUL]LRQHSURGRWWR Product description Tolleranze delle boccole e possibilità di fornitura La tolleranza del diametro interno delle bussole standard della serie CJHGLTXHOOHÁDQJLDWHqH9 (quando sono montate in una sede standard con tolleranza +3RVVLDPRDQFKHIRUQLUHUDOOHGLWLSRORJLDGLYHUVDODPLQHHG DOWULSURGRWWLHVHJXLWLVHFRQGROHVSHFLÀFKHULFKLHVWHGDOFOLHQWHVLDLQGLPHQVLRQLPHWULFKHFKHLQSROOLFL6RQR FRPXQTXHIRUQLELOLVRORSDUWLFRODULFRQGLDPHWURHVWHUQRQRQVXSHULRUHDPPVSHVVRUHGHOPDWHULDOHVLQRD PPHOXQJKH]]DÀQRDPP Tolerances of the bushings and the way to supply goods The inside diameter tolerance of CJVWDQGDUGDQGÁDQJHGEXVKLQJLVH9 (when pressed in H7 standard seat). We also provide different kinds of washers strips and products designed according to customers special requirement both in metric and imperial systems, but available are only those with outside diameter within 305mm, wait thickness within 10mm and length within 200 mm. Spessore del materiale bimetallico e tolleranze relative Thickness of the double layer metal and their tolerances Spessore nominale (mm) Nominal thickness (mm) 1,5 2,5 3,5 4,5 Spessore della parete in acciaio Thickness of steel backing 1,4 1,9 2,3 2,8 3,2 3,6 4 Spessore dello strato in bronzo Thickness of bronze layer /RVSHVVRUHGHOEURQ]RROWUHLOqVSHFLÀFRVXULFKLHVWD Spessore della parete delle boccole rilavorabili e non rilavorabili e tolleranze relative Waill thickness of machinable and non-machinable bore of bushes and their clearances 2 6SHVVRUHQRPLQDOHPP Nominal thickness (mm) 7ROOHUDQ]DGHOODVHULHQRQULODYRUDELOH Tolerances series (non-machinable) 7ROOHUDQ]DGHOODVHULHULODYRUDELOH Tolerances series (machinable) 1 1,5 2 2,5 3 3,5 Metodo di controllo delle dimensioni delle boccole Esempio: Spessore parete 2 mm 'LDPHWURGHOIRURGHOFDOLEURGLFRQWUROOR' PP 'LDPHWURGHOWDPSRQHODWRSDVVDG PP 'LDPHWURGHOWDPSRQHODWRQRQSDVVDG PP G ~ PP$ERFFRODIRU]DWDQHOFDOLEURDGDQHOOR'2 PP D2 PPSURYDFRQFDOLEUR&VHFRQGR',1SDUWH Inspection method for bush size Example: wall thickness S=2 mm Inspecting gauge bore D2=39,013 mm plug gauge (go) d=35,00 mm plug gauge (no go) d=35,070 mm d=35,062 ~ 35,00 When bush is pressed into ring gauge D2=39,013mm D2=+0,13 mm gauge test C acc.to DIN 1494, part 2 7ROOHUDQ]DGHOIRURGHOFDOLEURDGDQHOOR'2 Tolerance of inspecting gauge bore D2 Dimensioni nominali (mm) Nominal sizes(mm) 18 18 Tolleranza del foro del calibro Housing bore gauge tolerance D2 D2 D2 D2 D2 D2 352&(662352'877,92PRODUCTION PROCESS %521=2325262,132/9(5( BRONZE POWDER 9$*/,2&/$66,),&$=,21( MESH CLASSIFICATION $720,==$=,21( ATOMIZING 6,17(5,==$=,21('(/%521=2325262BRONZE SINTERING %521=2,132/9(5('232,/9$*/,2 BRONZE POWDER AFTER MESH 38/,785$'(/1$6752,1$&&,$,2 STEEL BACK CLEANING 35,0$6,17(5,==$=,21( FIRST SINTERING 58//$785$'(/1$6752 ROLLING OF STRIP STEEL 58//$785$'(/1$6752 ROLLING OF STRIP STEEL 6(&21'$6,17(5,==$=,21( SECOND SINTERING 3 'LPHQVLRQLGHOOHERFFROHVWDQGDUGVHULH&-$&-%&-& Standard series sizes of bushes CJA - CJB - CJC 'LPHQVLRQLVWDQGDUGGHOOHERFFROHFLOLQGULFKHPP Standard dimension of cylindrical bushes (mm) d ' Spessore nominale parete Nominal wall thickness (mm) + )RURGL alloggiamento H7 Housing bore 12 12 12 14 14 14 16 16 1 15 17 17 16 18 18 18 23 23 22 25 25 1,5 24 27 27 25 28 28 26 28 32 32 34 34 32 36 35 39 39 38 42 42 44 44 45 55 55 55 65 65 2 2,5 36 65 75 75 75 85 85 I 'LDPHWUR albero f7 Journal diameter (mm) f1 PP f2 PP 10 15 20 25 30 50 12 1215 14 1415 15 1515 16 1615 18 1815 1825 22 2215 2225 24 2415 25 2515 2525 26 2615 2625 28 2815 2825 1,2 32 1,2 3215 3225 35 1,2 3525 38 1,2 3825 1,2 45 1,5 4525 1,5 55 1,5 1,5 65 1,5 1,5 75 1,5 1,5 )RUQLELOLVLQRDOGLDPHWURLQWHUQRGLPP 4 L /XQJKH]]D/HQJWK (mm) 6W 0%,PHWDOEXVKLQJVLWDOLDVSD 9LD%UHVFLD Torri di Quartesolo (VI) IT 7HO )D[ ZZZPHWDOEXVKLQJVLW PEL#PHWDOEXVKLQJVLW