Diapositiva 1

COMPANY PROFILE
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Rev. 22-11-2010 MeerKAT Meeting
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The Mission
ADVANCED ENGINEERING SOLUTIONS IN
GLOBAL INDUSTRIAL APPLICATIONS
ENGINEERING
CAD 3D Design
Modelling and Analysis
Testing
PRODUCTS
Dampers
Frame and Racks
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Container and Cases
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Summary
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Main Competencies:

Development of special containers, transportation and handling
systems.
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Engineering and dynamic structural analyses.
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Static load and fatigue tests, vibration and shock tests.
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Field of Applications: Aerospace, Defence, Transport,
Nuclear Plants
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Main Customers: Selex S.I. / COMS / Galileo, WASS, MBDA,
OTOMELARA, Fincantieri, MES, ELT, G.M.A., Carlo Gavazzi
Space, Technosystem Dev., Marotta, Moreggia

Main Partners: Avio, BPS, DIAS, ENEA, Istituto Giordano,
LabCEM, Thales Alenia Space, TEST, DGAT, MARIPERMAN
Development of cable dampers, mounted frames anti shock
and vibration systems.
Test engineering, Laboratory Test Rigs and Monitoring
Systems.
Mechanical, Environmental and EMC testing; Field
engineering.
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Know How
ENGINEERING CONSULTANCY FOR INDUSTRIAL DESIGN, DEVELOPMENT, PRODUCTION
Research and Development
• CAD/CAE Numerical models and FEA analyses
•Jet engines components fatigue and creep analyses
• Fatigue and creep damage assessment
• Acoustic analyses and modeling for rail applications
• Prototyping and production process analysis
• Underwater sensors
Testing and Qualifications
• Environmental Test Qualifications
• Mechanical, Climatic and EMC Qualifications
• MIL Standards references
•Vibro-acoustics Field Test Activity
•Qualification Documents
Partnership
• Campaniaerospace Network
• E-ELT and SKA Astrophysics Cluster
• UniParthenope / Powertech - MISE-ICE-CRUI Research Project – FEA Structure Damage Analysis
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Research and Development
EXTERNAL LABORATORIES
We use the following external and omologated laboratories:
•C.R. ENEA CASACCIA – S. Maria di Galeria (RM)
•AVIO GROUP – Colleferro (RM)
•DPA e DIME c/o UNIVERSITA’ di NAPOLI - Napoli
•SERMS c/o UNIVERSITA’ di PERUGIA – Terni
•LAB CEM c/o UNIVERSITA’ di PERUGIA - Terni
•ANSALDO BREDA TRASPORTI – Napoli
•CETENA c/o FINCANTIERI – Riva Trigoso (GE)
•MARIPERMAN – La Spezia
•ENEL HYDRO – Bergamo
•ISTITUTO GIORDANO – Roma
•CE.PO.LI.SPE. c/o DGAT Amministrazione Difesa – Montelibretti (RM)
•CENTRO PROVE NETTUNO c/o DGAT Amministrazione Difesa – Nettuno (LT)
•BPS LAB – Pero (MI)
•TEST Scarl – c/o FIREMA - Caserta
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Products and Applications
DAMPERS
The functional characteristics which make POWERFLEX wire
rope shock absorbers and elastomer high quality products are:
•Very low frequency up to about 3-4 Hz
•Low transmissibility to resonance
•Wide deflection even for little stress
•No plastic deformations
•Three directions
•High energy absorption
•High stability against chemical and environmental agents
•No maintenance
•Resistant to extreme temperatures
•Elastic deflection as wide as possible
•Wide Range of Weights
•Conformity to regulations:
MIL-STD-810, MIL-STD-167, STANAG 4142, FINABEL, MIL-S-901,
NAV, and others
•Wide range of assembly
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Products and Applications
FRAMES AND RACKS
Among its global offer and assistance in the field of shock and vibration isolation,
Powerflex designs and makes mounted frames, racks, cabinets, boxes to
assemble every electronic equipments. Its products allow easy and fast assembly
and they are carried out in small or big series, with standard or customised
dimensions, in every material and finishing.
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Products and Applications
AVIONICS
MOUNTIG TRAY
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Products and Applications
MINE BLAST SEAT FOR TACTICAL VEHICLES
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Special Applications
E-ELT M2 Unit - Special freight: for M2 Cell and M2 Mirror/Dummy
OPTEON
SUPERIOR
ANGULAR
RESOLUTION
The transport concept: the
Mirror and Cell is
mounted on a rigid
structure fitted with
passive shock absorber
system in order to
protect the pay load.
The steel rigid box is
composed by an Upper
Frame and a Lower
Frame.
Upper
Frame
Shock
Absorber
Lower
Frame
The concept design
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The references
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Products and Applications
CONTAINERS
POWERFLEX is a globally active company that thanks to its well-trained and highly productive staff, designs and manufactures transit and
transport cases in aluminum, steel and plastic materials. All POWERFLEX aluminium cases are engineered to withstand the severity of
field operations, military and commercial transport usage. We design and manufacture both standard and non-standard aluminium
cases for rack and flange mount electronic equipment needling protection from a variety of elements such as shock, vibration, water, dust,
etc. POWERFLEX also produce cases for general transport purposes.
Kombat Standard
Kombat Nineteen Inches
Container totaly customized in accordance with MIL and
STANAG Standards with internal kit complitly isolated against
shocks and vibrations
Container to transport 19 inch equipments with internal specify
kit to easy and fast fix, bless with 2 doors to use equipments
without their extraction
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Products and Applications
CONTAINERS
The main fields of application are:
• 19” electronics
• Test equipment
• Mobile communication equipment
• Tools
• Spare parts
• Laboratory appliances
• Delicate instruments
• Dangerous goods
The main characteristics are
• Water and dust-proofed
• Shock and vibration isolated
• High transportable
• EMC compliance
• Isolated against salt-fog
• Shock, Humidity and Pressure indicators
• Foam or wire isolator internal kit
The main tests carried out in accordance with MIL-STD-810 F are:
• Vibration: MIL-STD-810 F, Method 514.5-1 Category 1 basic transportation
• Transit Drop: MIL-STD-810 F, Method 516.5-3 Test procedure IV
• High Temperature: MIL-STD-810 F, Method 501.4
• Low temperature: MIL-STD-810 F, Method 502.4
• Salt fog test: MIL-STD-810 F, Method 509.4
• Rain: MIL-STD-810 F, Method 506.4
• Humidity: MIL-STD-810 F, Method 507.4
• Fungus: MIL-STD-810 F, Method 508.5
• Paint: FED-STD-595 B, military standard painting
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Products and Applications
CONTAINERS
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Special Applications
CIRA USV Equipments Bay – Container for TSDEV electronic components
• Flight test compliance up to 35km altitude
• Functional characteristics definition
•Structure design, Development and Production
• Realization and assembly assistance
Dimensions: 2000x600x500 mm
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Special Applications
Thermally controlled special container
8U 19” RACK SPECIAL TRANSIT CASE
MODULAR CASE
• Height 550 mm
• Width 605 mm
• Length 1075 mm
• Total Weight 80 kg
• Operative Ext. temperature -40°C + 70°C
• Wire damper isolated rack
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Special Applications
Thermally controlled special container
TEST TEMPERATURE HIGH MIL-STD 810F Method 501.4 Proc. II + 55 °C
THERMAL SYSTEM
WBDL Power 250 W; Temp. WBDL ON < +40°C
ACU Conditioner: 1 X 450W @ Temp. est =+40°C; Temp. ACU ON > +30°C;
 Adaptive Controller to let internal temp. between 0°C and 40°C
(330W @ Tenc =55°C ; 330W @ Tenc=40°C);
60,00
55,00
 IP 67, STANAG 2895 A1, B3 & C1, 550 W Air Conditioner:
T Enclosure
50,00
T Ambient
WBDL Power ON
• 550 W cooling at ext. Temp. 30°C
• 330 W cooling at ext. Temp. 55°C
• 300 W heating at ext. Temp. -32°C
Temperature °C
45,00
WBDL Power OFF
40,00
35,00
30,00
25,00
20,00
15,00
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
time, hr
• 230 VAC, 50-60Hz, 2 A max
 Additional heating unit
TEST TEMPERATURE LOW MIL-STD 810F Method 502.4 Proc. II - 32 °C
WBDL Power 300 W; WBDL ON @ Tenc > 0°C
• Heaters for total 1600 W
4 x 400 W cost. Heater + 300 W ACU (1900W @ -32 < Tenc < 0°C ; 0W @ Tenc >0°C);
Heater ACU ON @ Tenc > -32°C; OFF @ Tenc > 0°C Wall Isolation 2 W/m2°C
• 120 ÷ 230 VAC 50-60 Hz, 5 A max
40,00
30,00
 Thermal isolation internal lining
• 25 mm thickness, density 33 kg/m3
• Thermal conductibility k = 0.044 W/m°K → Wall isolation 2W/m2°C
Temperature °C
20,00
10,00
0,00
0,0
10,0
20,0
30,0
40,0
50,0
60,0
T Enclosure
-10,00
T Ambient
-20,00
WBDL Power ON
WBDL Power OFF
• Temperature range -105°C ÷ +200°C
-30,00
-40,00
time, hr
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Special Applications
E-ELT M2 Unit - Normal freight: for auxiliary equipment
OPTEON
SUPERIOR
ANGULAR
RESOLUTION
The goal is to ensure the absolute protection of
equipments from mechanical shocks & vibrations, drops,
rain & humidity, pressure & temperature gradients, sand
& dust, electromagnetic emissions, salt fog and fungi,
during carrying, field operation and storage and transport
phases.
Available solution
Use of freight containers to
minimize handling costs,
improve inventory tracking
and availability of accurate
ISO Container
real-time information (possible
use of RFID system).
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RFID concept
Internal Organization
QUALITY POLICY
All our activities are processing under “QualityPolicy” in according with our internal and specifics “Quality Procedures” certified by
SINCERT-CERMET for ISO 9001:2000
Training
Purchase
Internal
Process
Production
Research &
Development
Calibration
Maintenance
DG - Direzione Generale
Di Lorenzo Pietro
Engineering
RAQ - Responsabile
Assicurazione Qualità
e rappresentante direzione
De Lucia Riccardo
Fontana Mauro
DT - Responsabile
Tecnico Produzione
Varallo Luigi
Di Lorenzo Michele
AMM - Responsabile
Amministrativo
Cipolla Ivana
RSPP - Responsabile Servizio
Prevenzione e Protezione
ACQ - Responsabile
Acquisti
Di Lorenzo Michele
Di Lorenzo Pietro
COM - Responsabile
Commerciale
Di Lorenzo Pietro
PRDC - Produzione
Prodotti Custom
Ventrone Antonio
PRD -Produzione
Ammortizzatori
Marotta Isaia
SEG - Segreteria
MAG - Magazzino
Cipolla Ivana
Ventrone Antonio
COA - Contabilità
Cipolla Ivana
MAN - Manutenzione
Marotta Isaia
R&S - Responsabile
Ricerca e Sviluppi
Lagreca Antonio
R&S - Progettazione
Industrializzazione
POWERTECH SRL
Mauro Fontana
Outsourcing
SPD - Spedizione
Assemblaggio
Ventrone Antonio
Some of most importantCustomers Certifications
ABB - ANSALDO – ASTER GILAF GROUP - ELT - FINCANTIERI - GALILEO AVIONICA - INTERMARINE
JOHNSON CONTROLS - MARINA MILITARE ITALIANA - MBDA - NORTHROP GRUMMAN – OTOMELARA
SELEX SISTEMI INTEGRATI - SELEX COMMUNICATIONS – THALES
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Organization
PROCESSING
INTERNAL PROCESSINGS
OUTSORCING PROCESSINGS
MECHANICAL PROCESS ON
PLASTIC MATERIALS 2 SUPPLIERS
STUDIES
STRATEGIC
• PRELIMINARY ANALYSIS
• PROJECT & DRAWINGS
• PRODUCT QUALITY PROCESS
• EXPERIMENTAL & VERIFY TESTS
PRODUCTIONS
• ALUMINIUM MECHANICAL PROCESS
• CABLEMOUTS (ALL ACTIVITIES)
• WELDING ON COMPONENTS AND SMALL SETS
• PREASSEMBLY
• FINAL ASSEMBLY
• MID-SPAN & FINAL QUALITY CONTROLS
MECHANICAL PROCESS ON
POLYURETHANES - 1 SUPPLIERS
STAINLESS STEEL MECHANICAL
PROCESS - 3 SUPPLIERS
CUT – WELDING – FOLDING ON PLATE
(FOR BIG AND SMALL SETS) - 2 SUPPLIERS
STANDARD
SURFACE TREATMENTS
4 SUPPLIERS
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STANDARD RAW MATERIALS
16 SUPPLIERS - PRODUCERS
ENVIROMENTAL AND MECHANICAL
TESTS – 4 LABORATORIES
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Organization
SUPPLIERS LOCATION
MECHANICAL PROCESS ON
PLASTIC MATERIALS 2 SUPPLIERS
STAINLESS STEEL MECHANICAL
PROCESS - 3 SUPPLIERS
CUT – WELDING – FOLDING ON PLATE
(FOR BIG AND SMALL SETS) - 2 SUPPLIERS
STRATEGIC
MECHANICAL PROCESS ON
POLYURETHANES - 1 SUPPLIERS
STANDARD RAW MATERIALS
16 SUPPLIERS - PRODUCERS
ENVIROMENTAL AND MECHANICAL
TESTS – 4 LABORATORIES
STANDARD
SURFACE TREATMENTS
4 SUPPLIERS
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Organization
MOST IMPORTANT EVENTS
1996 Estaslishing company (november)
1997 Company buys know-how former Cavoflex and
start production in Gozzano (Novara)
1998 Productions moved to Limatola
2001 Company build new plant in Limatola
2002 Company obtaines ISO certification 9001:2000 and
start qualification process with big Companies
2003 Start production of Frames
2005 Start production of Transit Cases with
KOMBAT Cases & Containers new brand
2006 Establishing New Company “POWERTECH”
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Organization
General
6, Via Campitiello
ITALY 82030 Limatola (BN)
Telephone +39 0823 481124
Telefax +39 0823 484062
CONTACTS
Marketing
Piero Di Lorenzo – [email protected]
Administration
Ivana Cipolla – [email protected]
www.powerflex.it
[email protected]
Finance and Human Resource
Riccardo De Lucia – [email protected]
Engineer
Antonio Lagreca – [email protected]
Research and Development
Mauro Fontana – [email protected]
Procurement and Quality Control
Michele Di Lorenzo – [email protected]
Production
Antonio Ventrone – [email protected]
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