feasibility / layout
Transcript
feasibility / layout
ALLDESIGN AUTOMOTIVE PROJECT – DESIGN & CAD - CONCEPT Pagina 1 ALL DESIGN snc Engineering Office Corso Orbassano 336 10137 Torino p.Iva 06583380016 Administrator members : Giulio Dallatorre Sergio Mancini Michele Valetti Tel. 011 3112685 Mail : [email protected] [email protected] [email protected] Pagina 2 COMPANY ALLDESIGN project office design in TORINO since 1993 • REFERENCE: - Known from the most important car producer. For many years in contact with Several car supplier • CUSTOMERS: - Fiat Group – Iveco - Pininfarina – Marelli – ContiTech Automotive – Suzuki - Forum – TBCO – Hino • FIELD: - CAR ( Series cars– Concept – Outdoor – Hibrib - Prototype) – BUS – TRUCK (heavy and light) - ENGINE Layout – DEVELOPMENT COMPONENTS - CODESIGN • PROTOYPE/TESTS: Prototype production and Car Test ( with external supplier) • SOFTWARE e HARDWARE: Catia V5 / Unigraphics / Adams-Abacus – Ls-Dyna Pagina 3 KNOW HOW - DESIGN & CAD FEASIBILITY & COMPONENTS DEVELOPMENT FEASIBILITY & STUDY ARCHITECTURES LAY-OUT & VEHICLE SUSPENSION – ENGINE SUSPENSION Pagina 4 KNOW HOW - DESIGN & CAD FEASIBILITY & COMPONENTS DEVELOPMENT FEASIBILITY & STUDY ARCHITECTURES LAY-OUT & VEHICLE SUSPENSION – ENGINE SUSPENSION Pagina 5 ACTIVITY LIST FIAT PANDA: FIAT MULTIPLA : Feasibility architecture – Engine layout – Front and Rear vehicle suspension – engine suspension Chassys – Vehicle layout – Engine layout ( Air intake system, Engine mount system, Cooling system Brake system, Steering system, Exhaust system, Fuel tank system) FIAT 192 – 198 – 940 – 500 – 500L: Engine layout – layout interior commands ( Pedal box system, Gear Shift system, Hand brake system Steering column system) BMW (Concept Z4) : Feasibility Space Frame ( Aluminium components) ALFA COUPE’ : Feasibility front-Central-Rear Chassis LANCIA ARMOUR-PLATED CAR: Study and Development components Front and Rear vehicle suspension ( models & drawings for production) ALFA 156 4WD CROSSOVER: Stady and Delelopment Front-Rear Vehicle suspension (models & drawings for production) IVECO DAILY: Improvment frame – Layout under floor (Exhaust system - Fuel tank system - Brake system -) New rear suspension IVECO NEW LINE (heavy version): Chassys – Vehicle layout – Engine layout ( Air intake system, Engine mount system, Cooling system LAMBORGHINI: FIAT 199 – BSUV - CSUV: MASERATI: JAPANESE PROTOTYPE: Study Hand-Brake system (Murcielago ) - Improvment Engine layout Collocation Fiat for development Air intake system – Fuel tank system – Cooling system Feasibility concept new coupè Architecture and Layout systems – Codesign M157 M156 Architecture feasibility - Study all systems – Development Space/Frame Aluminium ( models and drawing for prototype ) Architecture Feasibility Feasibility and development all systems and components for prototype JAPANESE HIBRID VEHICLE: HEAVY DUTY 4WD: Pagina 6 FEASIBILITY / LAYOUT 1. BENCHMARK AND INVESTIGATION ABOUT NEW SOLUTIONS FOR SPECIFIC TYPE OF VEHICLE 2. BLACK-BOX DATA ANALYSIS (DIMENSIONS – ENGINES - GEAR) 3. GENERAL CAR PRE-SET 4. CHECK ERGOMOMY/STYLE IN RELATION TO MECHANICAL LAYOUT 5. MECHANICAL LAYOUT SETTING 6. CHASSYS SETUP 7. LAYOUT ENGINE BAY (Air Intake System – Engine Mount System – Cooling System – Brake System – Steering Pipe System A/C System) 8. LAYOUT UNDER FLOOR (Exhaust System – Fuel Tank System) 9. LAYOUT INTERIOR COMMAND (Pedal Box System– Gear Shift – Hand Brake System – Steering Column System) Pagina 7 Pagina 8 Pagina 9 CHASSIS 1. FRONT CHASSIS SETUP 2. CENTRAL CHASSIS SETUP 3. REAR CHASSIS SETUP 4. CHASSIS ANALYSIS (BENDING AND TORSION PERFORMANCE) 5. CHASSIS ANALYSIS ( CRASH PERFORMANCE) 6. FRONT CHASSIS DESIGN 7. CENTRAL CHASSIS DESIGN 8. REAR CHASSIS DESIGN 9. DEFINITIVE CHASSIS ANALYSIS (BENDING – TORSION) 10. DEFINITIVE CHASSIS ANALYSIS (CRASH) 11. DRAWINGS FOR PROTOTYPE Pagina 10 Pagina 11 SUSPENSIONS (FRONT/REAR) 1 1. SUSPENSION GEOMETRY SETUP 2. LAYOUT SOSPENSION 3. KINEMATIC ANALYSIS (MULTIBODY) 4. PRELIMINARY SUSPENSION DESIGN 5. ELASTOKINEMATICS ANALYSIS (MULTIBODY) 6. COMPONENTS SOSPENSION DESIGN 7. STRUCTURAL ANALYSIS COMPONENT (F.E.M.) 8. VEHICLE DYNAMIC ANALYSIS (MULTIBODY 9. DRAWINGS FOR PROTOTYPE 2 Pagina 12 3 4 5 Pagina 13 7 6 8 Pagina 14