Terasaki TemWay 3000 (in inglese).p65
Transcript
Terasaki TemWay 3000 (in inglese).p65
TemWay 3000 TemWay 3000 is Terasaki switchboards line for main, secondary and terminal distribution of electrical energy in low-voltage systems with rated currents up to 3000A and rated short time current 50kA for 1s. TemWay 3000 switchboards are tested and certified in accordance with international standard IEC 439-1. TemWay 3000 switchboards have been designed and manufactured to meet various installation needs and designed for the installation of Terasaki ACBs, mccbs and mcbs, as well as any other type of equipment and complementary device. Modular construction allows you to create structures with width and depth easy to be adapted to any distribution system for office and industrial sectors. TemWay3000 is a new concept product in the panel building ambit for electrical boards able to satisfy various demands of a continuos progressive market. Our deep background in planing and manufacturing of electrical boards has allowed the realization of a product able to adapt itself to any use. Metal structures are made of Aluzinc 15÷20/10mm thick steel having Sendizimir galvanized treatment. Structures are assembled using galvanized bolts. Painted external metal parts are treated by washing and degreasing in a phosfating tunnel using iron phosfate. Painting of the structures and doors is made of epoxy powder 60 mm thick, fine textured semi-gloss finish. We use an automatic cycle plant having final heating treatment 180°C. Standard color is RAL 7035. Other colors are available upon request. TemWay 3000 switchboards have been developped and realised in compliance with international standard IEC 439-1 for nominal currents up to 3000A and certified by the Italian laboratory Centro Elettrotecnico Sperimentale Italiano (CESI) for rated short time current 50kA for 1s, with certificate CER-96/018538. -3- TemWay 3000 - 06/2011 General features Several lenghts and depths can be realised just using basic structures to be choosen among standarized widths and depths. Width Widths of the TemWay 3000 structures has been designed to allow easy positioning of equipment and any size of Terasaki circuit breakers. Three widths are available: - 690mm, - 845mm, - 1000mm. Height: 2150mm. A basic structure of 400mm width is available to be used when front accessibility to the back of switchboard is required. No equipment can be installed in this structure. When necessary, it is possible to assemble more columns side by side, so obtaining cabinets with unlimitated lenght. M TemWay 3000 - 06/2011 -4- General features Depth TemWay3000 basic structure depth can be choosen among following values: - 250mm, - 400mm, - 600mm, - 800mm. When a deeper board is required, it's possible to assemble one or more columns back to back, so obtaining cabinets with unlimited depth. Lateral view -5- TemWay 3000 - 06/2011 General features Size and busbars Designing TemWay3000 we deeply considered all problems connected with traditional panel building systems. There were several problems to solve in order to install big sized devices and switches inside a standard cabinet and to keep spare for busbars. For this reason we thought to make possible different dimensions of the TemWay3000 width columns. So devices and switches of different sizes can now be easily installed. Busbar compartment Busbars can be allocated on top or on bottom or on side of structure. Side allocation depends by structure width according following drawings. - 690mm structure has no busbar compartment. - 845mm structure can have 155mm busbar compartment installed on one side. - 1000mm structure allows more solutions. The first is two busbar compartment 155mm each, at both sides of the structure. The second is a 310mm busbar compartment just at one side of the structure. Busbar compartment TemWay 3000 - 06/2011 -6- General features Rising cables raceway duct It is really an intelligent solution TemWay3000 standardized widths allow one or more cables ascents inside one column, keeping always available a 520mm internal width. This allows to easily fit every ACB and mccb. It is not anymore necessary to put heavy and expensive columns for cables ascents next the electrical board. Now, by a simple and cheap segregation and a frontal panel which can be fitted in few minutes, you can obtain reliable cables ascent. Besides to house the rising duct, the raceway inside each column can be used to house terminal boards. This solution becomes absolutely necessary in 845mm and 1000mm columns to assure a wide rising space, or in case you want a Power Center column with complete frontal accessibility. Cable ducts possible positioning -7- TemWay 3000 - 06/2011 General features Flexible compartments Electrical equipment can be easily installed into dedicated modular compartment. Compartments width is 520mm (door 590mm). Heights are related to breaker size as reported here below. Compartments for mcb and Din equipments are 520mm width (door 590mm), heights are 200mm, 375mm, 550mm for 1, 2 or 3 row of 28 DIN modules each. Measurement compartment can be installed in every part of each structure along its height. Bus duct dedicated compartment can be also used to fit measuremnt instruments, if necessary. Each compartments has its own IP30 door. TemWay 3000 switchboards have been designed to have mccbs horizontal installed. 125A, 250A, 1600A sizes can also be installed in the upright position. ACBs can be only vertical installed. All switches can be fed both from the ON (up) side and the OFF (bottom) side. TemWay 3000 - 06/2011 -8- General features Segregation forms (EN 60439-1) Segregation form is defined as the type of division within the switchboard provided by barriers or partitions, metal or insulating type. TemWay 3000 can be provided with one of the following segregation form: - 1: no segregation; - 2: separation of busbars from the power functional units; - 3: separation of the power supply busbars from the functional units and separation of all functional units each other, except their output terminals; - 4: separation of the power supply busbars from the functional units and separation of all functional units each other, including their output terminals. -9- TemWay 3000 - 06/2011 General features IP protection degree Switchboards protection degree is identified by the letters IP followed by two digits. The first digit (0 to 6) indicates the protection degree against penetration into the switchboard of solid objects and people protection for undue contact with alive components: IP 0X, IP 1X, IP 2X, IP 3X, IP 4X, IP 5X, IP 6X The second digit (0 to 8) indicates the protection degree against water penetration into switchboard: IP X0, IP X1, IP X2, IP X3, IP X4, IP X5, IP X6, IP X7, IP X8 TemWay 3000 switchboards can be provided with following IP protection degree: - IP 31, standard, for indoor installation and when protection against water is not required; - IP 41, with double door (glazed or blind), as above and when protection for undue actioning is required; - IP 55, with double door and gasket kit, when protection against water penetration is required. If non specified, TemWay 3000 is supplied as IP31. Meaning of the first digit: Meaning of the second digit: 0 unprotected 0 unprotected 1 protected against access to hazardous parts with the back of the hand and solid objects having diameter > 50mm 1 Protected against vertically falling water drops 2 Protected against vertically falling water drops when tilted up to 15° 3 Protected against rain 4 Protected against splashing 5 Protected against water jets 6 Protected against powerful water jets 7 Protected against the effects of temporary immersion 8 Protected against the effects of everlasting immersion 2 protected against access to hazardous parts with the test finger and solid objects having diameter > 12.5mm 3 protected against access to hazardous parts with tool (eg screwdriver) and solid objects large more then 2,5mm 4 protected against access to hazardous parts with a wire and solid bodies having diameter > 1mm 5 protected against access to hazardous parts with a wire and dust penetration 6 protected against access to hazardous parts with a wire and totally against the dust TemWay 3000 - 06/2011 - 10 - General features Circuit breakers operation direction Circuit breakers operation direction is as required by IEC 447. Installation in vertical position Installation in horizontal position - 11 - TemWay 3000 - 06/2011 Power dissipation Verification by calculation or simplified measures, permitted as an alternative to type tests, concerns heating, short-circuit withstand and insulation. Evaluation of temperature-rise is permitted by calculation, which can be conducted in accordance to IEC 61439-1 Standard. The method determines the temperature inside the enclosure due to the power dissipated by the apparatuses and conductors there installed. The following tables show the values of power dissipated in the switchboard so that the maximum temperature rise at the top of the switchboard as metal surface is not greater than 30°C, or 40°C if the upper part of the switchboard need not be touched in normal service. The values obtained from tests and calculations, has to take into account not only the maximum air temperature inside the enclosure, but also the size of the framework, the type of installation, the absence of horizontal internal baffles. Verification is made comparing the power losses value of equipment and conductors installed with the power value reported in the table for a given structure, with or without air vents (IP30/IP40 or IP55). TemWay 3000 - 06/2011 - 12 - Power dissipation Power dissipation in TemWay 3000 switchboards with vents for ventilation, IP31 and IP41 protection degree (basic structure) (*) ColumnStruttura dimension (Width xxDepth) [mm][mm] Dimensioni (Larghezza Profondità) 690x400 690x600 690x800 845x400 845x600 845x800 1000x400 1000x600 1000x800 temperature-rise sovratemperatura at top A (*) B (*) C (*) D (*) E (*) Max power dissipation vents di forventilazione ventilation (IP30 (IP31 - IP40) IP41) Potenza dissipabile [W][W] conwith aperture 25K 365 440 580 390 545 670 420 645 790 30K 470 565 745 500 700 867 540 830 1020 40K 710 845 1115 755 1050 1295 810 1245 1530 25K 285 365 500 305 370 520 355 490 620 30K 365 472 645 395 480 675 460 625 795 40K 550 700 960 590 720 1010 685 940 1190 25K 305 390 490 375 480 520 410 520 620 30K 397 505 635 485 620 675 530 675 800 40K 593 755 950 725 930 1010 795 1010 1190 25K 230 310 395 280 360 455 340 400 485 30K 300 400 510 360 460 585 435 520 625 40K 445 600 765 535 690 875 655 780 940 25K 270 320 400 300 400 470 370 480 515 30K 350 415 515 390 510 605 480 620 665 40K 520 620 770 585 765 900 720 925 990 of installation (*) Tipo(*)diType installazione o involucro A B C separate Involucro enclosure separato all sidessuexposed esposto tutti i lati separate Involucro enclosure separato wall mounted per montaggio a muro first or enclosure Primo o last ultimo involucro exposed di tipo esposto - 13 - TemWay 3000 - 06/2011 Power dissipation Power dissipation in TemWay 3000 switchboards without vents for ventilation, IP55 protection degree (basic structure) (*) ColumnStruttura dimension (Width xxDepth) [mm][mm] Dimensioni (Larghezza Profondità) 690x400 690x600 690x800 845x400 845x600 845x800 1000x400 1000x600 1000x800 temperature-rise sovratemperatura at top A (*) B (*) C (*) D (*) E (*) F (*) Max power dissipation without ventsdifor ventilation (IP55) (IP55) Potenza dissipabile [W][W] senza aperture ventilazione 25K 260 335 380 300 350 455 355 445 505 30K 325 420 480 380 439 570 445 560 630 40K 470 605 685 550 625 815 640 800 900 25K 240 305 380 295 360 435 320 410 480 30K 300 380 475 370 450 545 405 515 600 40K 430 545 680 530 645 780 580 735 860 25K 250 320 365 305 365 445 340 390 470 30K 315 400 455 385 460 560 425 490 590 40K 450 575 650 550 655 800 610 700 845 25K 240 295 360 275 345 405 310 375 435 30K 300 370 455 345 430 510 390 475 550 40K 430 530 650 495 620 725 555 680 785 25K 235 285 370 280 340 400 315 390 455 30K 295 355 465 355 425 500 400 490 570 40K 425 510 665 505 610 715 570 700 815 25K 225 280 375 270 315 380 300 365 440 30K 280 350 470 340 395 480 380 460 550 40K 400 500 675 490 570 685 540 660 790 (*) Tipo(*)diType installazione o involucro of installation D E F first or last enclosure Primo o ultimo involucro mounted di tipowall montaggio a muro center enclosure Involucro centrale exposed di tipo esposto center enclosure Involucro centrale mounted di tipowall montaggio a muro TemWay 3000 - 06/2011 - 14 - Power dissipation Busbar power dissipation (Tbusbar = 70°C, steady state) 3ph+N Sezione busbar Fase dimension [mm] [W/(m*pole)] Pd [W/(m*polo)] IP30 IP55 IP40 Ta=40°C Ta=50°C 40 x 5 15,04 8,78 50 x 5 18,8 12,48 60 x 5 22,56 16,25 80 x 5 30,08 17,55 100 x 5 37,6 24,96 80 x 10 36,72 24,38 100 x 10 36,85 30,47 2 // 60 x 10 40,11 31,85 2 // 80 x 10 47 35,22 2 // 100 x 10 58,75 39 3 // 80 x 10 70,5 50,78 3 // 100 x 10 100,27 58,5 Switch link to busbars Pd [W/(m*polo)] [W/(m*pole)] IP30 IP55 IP40 Ta=40°C Ta=50°C MCCB Taglia interruttore [A] bar Sezione dimension collegamento [mm] 400 30 x 5 20 11 630/800 2 // 40 x 5 30 18 1250 2 // 40 x 10 37 24 1600 2 // 80 x 5 60 48 ACB Taglia interruttore [A] bar Sezione dimension collegamento [mm] 1250 2 // 50 x 10 29 20 1600 3 // 50 x 10 32 25 1600 2 // 60 x 10 40 32 N° circuiti principali circuits contemporary Fattore di factor contemporaneità 2000 3 // 60 x 10 42 28 22,e 33 0,9 2000 2 // 80 x 10 47 31 44,e 55 0,8 2500 2 // 100 x 10 59 39 da 6 a 9 (compreso) from 6 to 9 0,7 3200 2 // 120 x 10 80 51 (e oltre) 10 and over 0,6 P [W/(m*polo)] Pd [W/(m*pole)] IP30 IP55 IP40 Ta=40°C Ta=50°C Contemporary factor Following table shows the contemporary factor values to be used for TemWay 3000. - 15 - TemWay 3000 - 06/2011 Busbar The busbar system complies with IEC 439/1. Each component of the system has undergone tests and checks. It allows a significant savings in assembly time and an excellent aesthetic level. Rated current up to 3000A. Rated short-time 50kA for 1s. Copper busbar Electrolytic copper assures perfect quality of the electrical contact without significant temperature increase, - dimensions: (thickness x width) 5x40mm 5x50mm 5x60mm 5x80mm 5x100mm 10x60mm 10x80mm 10x100mm - provided with distributed holes for easy connection to circuit breakers. Fastening system Easy and quick bars fastening is made with polyester resin with glass fibers fixing blocks. High electrical and mechanical characteristics: - Exceptional resistance to short-circuit; - High stability clamping; - Absolute self-extinguishing; - Reduced temperature rise; - Horizontally or vertically mounting. 1SB05 support block allows a 5mm thick single phase bar fastening. 3SB10 support block allows up to 3 bars, 10mm thick, fastening. ACBs and MCCBs connection busbar The link from the main distribution system to MCCBs and ACBs (rear connect), is done with solid bars. Up to 250A MCCBs, flexible bars or cables are utilized. TemWay 3000 - 06/2011 - 16 - Busbar Dimensions related to rated current In [A] IP30 IP40 IP55 Ta=40°C Ta=50°C Phase Sezione dimension Fase [mm] [mm] Neutral Sezione dimension Neutro [mm] [mm] support type Portasbarre n.N.ro bars Codice sbarre per code /fase phase 400 300 40 x 5 40 x 5 1 1SB05 500 400 50 x 5 50 x 5 1 1SB05 600 500 60 x 5 60 x 5 1 1SB05 800 600 80 x 5 80 x 5 1 1SB05 1000 800 100 x 5 100 x 5 1 1SB05 1250 1000 80 x 10 80 x 10 1÷3 3SB10 1400 1250 100 x 10 100 x 10 1÷3 3SB10 1600 1400 2 // 60 x 10 60 x 10 1÷3 3SB10 2000 1700 2 // 80 x 10 80 x 10 1÷3 3SB10 2500 2000 2 // 100 x 10 100 x 10 1÷3 3SB10 3000 2500 3 // 80 x 10 2 // 80 x 10 1÷3 3SB10 4000 3000 3 // 100 x 10 2 // 100 x 10 1÷3 3SB10 Conduttori di protezione PE in sbarre di rame for PE protection bar dimensions In [A] Icc [kA] [mm] PESezione dimension [mm] 400÷1250 < 35 40 x 5 1400÷4000 > 35 40 x 8 - 17 - TemWay 3000 - 06/2011 Busbar Distance between supports The maximum distance depends by: - short-circuit current; - number of bars per phase; - section of the bars; - support type used. The table below shows the maximum distance in mm to be provided according to short circuit current RMS value. Number of supports to be used in any single structure with the main vertical distribution system is reported in brackets. Sistema busbar sbarre dimension Tipo Interasse support phase portasbarre fasi type wheelbase short-circuit current Corrente di cortocircuito Icc [kA] 15 20 25 30 35 40 50 40 x 5 1SB05 75 545 [4] 400 [5] 310 [6] --- --- --- --- 50 x 5 1SB05 75 600 [4] 450 [5] 340 [6] 290 [7] 240 [8] --- --- 60 x 5 1SB05 75 660 [4] 500 [4] 380 [5] 310 [6] 270 [7] 230 [8] --- 80 x 5 1SB05 75 770 [3] 570 [4] 440 [5] 360 [6] 310 [6] 275 [7] 220 [8] 100 x 5 1SB05 75 860 [3] 645 [4] 490 [4] 410 [5] 350 [6] 300 [6] 240 [8] 80 x 10 3SB10 120 1800 [2] 1400 [2] 1100 [3] 920 [3] 790 [3] 690 [4] 550 [4] 100 x 10 3SB10 120 1800 [2] 1600 [2] 1245 [3] 1030 [3] 880 [3] 770 [3] 620 [4] 2 // 60 x 10 3SB10 120 1800 [2] 1210 [3] 920 [3] 760 [3] 650 [4] 570 [4] 460 [4] 2 // 80 x 10 3SB10 120 1800 [2] 1450 [3] 1100 [3] 920 [3] 790 [3] 690 [4] 550 [4] 2 // 100 x 10 3SB10 120 1800 [2] 1800 [2] 1200 [3] 1070 [3] 920 [3] 800 [3] 645 [4] 3 // 80 x 10 3SB10 120 1800 [2] 1800 [2] 1300 [3] 1090 [3] 930 [3] 810 [3] 650 [4] 3 // 100 x 10 3SB10 120 1800 [2] 1800 [2] 1520 [2] 1260 [3] 1080[3] 950 [3] 760 [3] TemWay 3000 - 06/2011 - 18 - Dimensioning What is necessary to allow correct dimensioning Maximum overall dimension (not more than) Height [2100mm] x Width [...............mm] x Depth [...............mm] Enviromental conditions (other than Ta=35°C, h<2000m): Ta [..........°C], h [...............m] Distribution system: 3 pole [.....], 4 pole [.....], PE [.....] Busbar rated current: In [...............A], Icw [...............kA] Main circuit breaker rated current: In [...............A] Incoming cables: from bottom [.....], from top [.....] Outgoing cables: from bottom [.....], from top [.....] Electrical equipment (types and quantities): DIN and MCBs modules [........] MCCBs (horizontal installation) 125A/250A[........] 400A/630A[........] 800A/1250A[........] 1600A[........] MCCBs (vertical installation) 125A[........] 1600A[........] ACBs AR2 [........], ACBs AR3 [........] Measurement equipment: DIN [........], 96mm*96mm [........] PFC [...............kVAR] IP protection degree: IP31 [.....], IP41 [.....], IP55 [.....] Segregation form: 1 [.....], 2a [.....], 2b [.....], 3a [.....], 3b [.....], 4a [.....], 4b [.....] Accessibility: rear access [.....], front access [.....], side access [.....] Color: RAL 7035 standard, other RAL [...............] - 19 - TemWay 3000 - 06/2011 TERASAKI ELECTRIC (EUROPE) LTD. 80 Beardmore Way, Clydebank Industrial Estate, Clydebank, Glasgow, G81 4HT Scotland (UK) Telephone: 44-141-941-1940 Fax: 44-141-952-9246 Email: [email protected] http://www.terasaki.com/ TERASAKI ELECTRIC (EUROPE) LTD. - Italy via Ambrosoli, 4A - 20090 Rodano, Milano, Italy Telephone: 39-02-92278300 Fax: 39-02-92278320 Email: [email protected] http://www.terasaki.it/ TERASAKI ELECTRIC (EUROPE) LTD. - Spain Pol. Ind. Coll de la Manya, C/ Cal Ros dels Ocells 5-7, 08403 Granollers, Barcelona, Spain Telephone: 34-93-879-60-50 Fax: 34-93-870-39-05 Email: [email protected] http://www.terasaki.es/ TERASAKI SKANDINAVISKA AB Box 2082, SE-128 22 Skarpnack, Sweden Telephone: 46-8-556-282-30 Fax: 46-8-556-282-39 Email: [email protected] http://www.terasaki.se/ TERASAKI CIRCUIT BREAKERS (S) PTE. LTD. 9 Toh Guan Road East 03-01 Alliance Building Singapore 608604 Telephone: 65-6425-4915 Fax: 65-6425-4351 Email: [email protected] TERASAKI ELECTRIC (M) SDN. BHD. Lot 3, Jalan 16/13D, 40000 Shah Alam, Selangor Darul Ehsan, Malaysia Telephone: 60-3-5549-3820 Fax: 60-3-5549-3960 Email: [email protected] TERASAKI DO BRASIL LTDA. Rua Cordovil, 259-Parada De Lucas, 21250-450 Rio De Janeiro-R.J., Brazil Telephone: 55-21-3301-9898 Fax: 55-21-3301-9861 Email: [email protected] http://www.terasaki.com.br/ TERASAKI ELECTRIC (CHINA) LTD. 72 Pacific Industrial Park, Xin Tang Zengcheng, Guangzhou 511340, China Telephone: 86-20-8270-8556 Fax: 86-20-8270-8586 Email: [email protected] TERASAKI ELECTRIC CO., LTD. Head Office: 7-2-10 Hannancho, Abenoku, Osaka, JAPAN Circuit Breaker Division: 7-2-10 Kamihigashi, Hiranoku Osaka, Japan Telephone: 81-6-6791-9323 Fax: 81-6-6791-9274 Email: [email protected] http://www.terasaki.co.jp/ Ratings and specifications are subject to change without notice. TemWay 3000 - 06/2011 TERASAKI ELECTRIC GROUP SHANGHAI REPRESENTATIVE OFFICE Room No. 1405-6, Tomson Commercial Building, 710 Dong Fang Road, Pudong, Shanghai, 200122, China Telephone: 86-21-58201611 Fax: 86-21-58201621 Email: [email protected]