Application of advanced cycle technology to Biofuels

Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e
mercato gas: quali risposte dai cicli combinati?“
26 giugno 2012
“Application of advanced cycle technology to Biofuels, Powered
by Honeywell - A Breakthrough of 2nd Generation Biofuels”
Giuseppe Bussani
Honeywell.com
Contents
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•
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Renewables and Biofuels – A global outlook
RTP Process powered by Honeywell
RTP Process in combination with Advanced Cycles
Automation Solutions map
Conclusions
2
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
Honeywell.com
BP Energy Outlook 2030
• There are great concerns in many countries
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Increasing fossil oil prices
Energy security
National trade balance
Environmental (GHG emissions, sustainability)
Job creation/rural development
• Several support mechanisms available
– Regulatory targets and mandates like EU 20/20/20
– Taxation
• Favoring renewables – penalizing fossil energy
– Carbon credits
– Investment support (Tariffs, CAPEX grants and loan
guarantees)
3
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
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RTP Powered by Honeywell
Biomass handling
RTP unit
Tank farm
- Chipper line
- Dryer
- Conveyors
- Silos
- Biomass feed
- Hot section
- RTP Green Fuel
recovery section
- Tank farm
- Pumping equipment
- Storage
Process Automation, Safety, IT (Production/Reporting), Fire & Intrusion Detection
Process & Building Electrification
Field Instrumentation, Cabling, Design, Project & Lifecycle Services
Honeywell Solution
• Delivery of a modular RTP unit from Envergent Technologies
• Process and Production Guarantee
• RTP Green Fuel yield and quality
• Process throughput and availability
• Entire biorefinery powered by Honeywell process controls, safety &
security from wood yard to tank farm
• Honeywell domain expertise and services locally/globally
4
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
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Biorefineries Powered by Honeywell
RADAR
PERIMETER
MONITORING
ACCESS CONTROL
VISITOR
MANAGEMENT
CCTV / DVM
5
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
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•Combined cycle is ideally suited to use the exhaust heat
from the diesel engine or gas turbine
•Very high conversion efficiencies driven by the waste heat
recovery and
But
Such efficiencies not possible with solid biomass directly
combusted and coupled to a steam turbine.
“Combined cycle” impossible when a combustion/boiler
system is the primary means of producing power from
biomass.
This is where the technical and economic benefits of RTP
become evident
6
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
Honeywell.com
7
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
Honeywell.com
8
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
Honeywell.com
9
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
Honeywell.com
ECONOMIC ADVANTAGES OF RTP FOR POWER
PRODUCTION
•Significant economic advantages associated with a
RTP/Advanced Cycle compared to a direct
combustion/steam cycle.
•The economics are directly comparative, and
assume the fully installed cost at a given location
•For equivalent power production,
the biomass consumption of a
RTP would be 70% lower for the
RTP power facility.
•For equivalent wood/biomass
input to the plant, the electricity
revenues would be at least 70%
higher for the RTP power facility.
10
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
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Honeywell Solutions
2nd GENERATION
FEEDSTOCKS
FEEDSTOCK
PREPARATION
CONVERSION
Gasification
Harvesting
Chipping
Crushing
Drying
Screening
Cultivation
Harvesting
Oil Extraction
FischerTropsch
Upgrade
Fast Pyrolysis
2nd GENERATION
BIOFUELS
HONEYWELL
SOLUTION
BioDiesel
BioJet
BioNaphtha
UOP BtL
HPS MAC
Pyrolysis Oil
Envergent RTP
HPS MAC
Fast Pyrolysis
Upgrade
BioDiesel
BioGasoline
BioJet
RTP Upgrade
HPS MAC
Gasification
Synthesis
BioMethanol
BioEthanol
HPS MAC
Esterification
Distillation
BioDiesel
(FAME)
HPS MAC
Deoxygenating/Selective Cracking/
Isomerization
Green Diesel
Green Jet Fuel
UOP Green Diesel
UOP Green Jet
HPS MAC
• Players actively seeking new business
- Biomass (feedstock) value chain stakeholders
Forest and agriculture biomass owners
Forest industry (pulp, paper, sawmills, plywood mills)
Energy industry
JV´s between these
- Project developers (niche players)
- Oil majors
11
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary
Honeywell Automation Solutions Map
Plant Design Readiness
Process &
Equipment Design
Process Automation
System Design
Operational
Readiness
Operational
Effectiveness
Production
Optimization
Workforce Training
Operator Station
Applications &
ASM Guidelines
Production Mgt &
Advanced Process Control
Steady State
Simulation
Steady State
Simulation
Steady State
Simulation
Dynamic
Simulation
Dynamic
Simulation
Equipment
Performance
Advanced
Control
Remote
Performance Mgt.
Capability
Development
Team
ASM
HMI Graphics
Instructor-Led
Training
Control Loop
Performance
Optimizer
Expert Systems
Eng. Procurement
& Const. Mgt
Alarm
Configuration
Web-Based
Training
Early Event
Detection
Blend
Optimization
Process
Licensor
Regulatory
System
Blended Training
Solution
Procedural
Operations
Enhanced Blend
Ratio Control
OwnerOperator
Programmable
Logic Control
Expert
Systems
Alarm
Management
Main Automation
Contractor
Safety
System
Operator Training
Simulators
Boundary
Management
Oil Movements
& Storage
Blend
Movement
Automation
Manufacturing
Execution Systems
Operator
Certification
12
Honeywell Global Summit 2012, Vienna
Honeywell Proprietary
How does I-MAC drive added value?
High
Construction
Industry
Institute
(CII)
Indicates
I-MAC Strategic
Procurement
Ability
to
Influence
ROI
Engineering
Phase
•4
4-8% Cost
Savings
Commodity
Procurement
Procurement
Phase
Phase
ROI Impact
Construction
Phase
•10
1010-15%
Schedule
Savings
Low
Early Engagement is the Key
13
Honeywell Global Summit 2012, Vienna
Honeywell Proprietary
Honeywell.com
Conclusions
• Climate targets require a fast introduction of renewable
energy and low-carbon technologies
• Renewable energy and biofuels will be growth drivers with
local, distributed renewable energy will be highly desired
• Compatibility of RTP process with Advanced Cycles drive
high efficiency and promote a sustainable Biorefinery
Technology
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Cost competitive with most pathways
Fossil fuel substitution in many applications
Taxation benefit (CO2 and SOx and NOx emissions)
Upgrading to green transportation fuels in near future (jet, diesel,
gasoline)
• Synergic approach in design and automation fully viable
• Full I-MAC Execution drive additional value to customer
14
Convegno ATI/ANIMP "Gestione della rete, energie rinnovabili e mercato gas: quali risposte dai cicli combinati?“
Honeywell Proprietary