BIS EMS GmbH Biomethane - Fuel for the Future

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BIS EMS GmbH Biomethane - Fuel for the Future
BIS E.M.S. GmbH
Biomethane - Fuel for the Future
Paola Fibbiani
Bionenergy Delegation, Mantua, March 2012
Topics
1. The Company BIS E.M.S.
2. Applications for CO2-Treatment
3. The Upgrading Technology OASEgreen
4. References
5. Integrated Solution - from Financing to Maintenance
6. Conclusion
Seite 2
1. The company BIS E.M.S. GmbH
Engineering - Maintenance - Service
… is a subsidiary of Bilfinger Berger Industrial Services GmbH, which offers services
covering the entire life cycle of industrial plant facilities.
… develops solutions for
the gas and biogas industry and
the chemical industry and
Germany
the food industry.
…provides all services under a single roof, i.e. from
the feasibility study and draft planning and
Italy
Romania
specification to procurement, production and
assembly and beyond including project management and full maintenance.
… executes mono and multidisciplinary projects.
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(New construction / maintenance)
Dosing and mixing technology
(New construction / maintenance)
Pump and valve technology
(Pipeline and valve construction
New construction / maintenance)
Mechanics
(Process control technology & switch boxes
New construction / maintenance)
Electric instrumentation & control
technology
(Process engineering, mechanics,
E/I&C)
Engineering
(Project management and
Project processing )
Project Management
1. The company BIS E.M.S. GmbH
Organisation 2011
Services
Safety - Health - Environment - Quality
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1. The Company BIS E.M.S. GmbH part of
Bilfinger Berger Industrial Services Group
European and international presence
The group of mid-size
companies:
Around 130 sites
across Europe and in
North America
Cross-border
collaboration
Decentralised
operating
responsibility
BIS management
participation system
a success model
USA
10*
70*
300
2,500
350
2,900
130
1,100
India
240
2,800
190
1,000
60*
1,600*
110
820
100
1,800
30
180
20
110
Revenues 2010 ¹
140
3,300
810
6,100
550
3,000
10
180
60
1,100
Employees ²
¹ Total revenues December 2010 before
consolidation: Total revenues
EUR 3.1 bn.; Consolidated revenues
December 2010: EUR 2.9 bn.
² Total headcount 2010: 28,000
10
70
40
650
Approx. Figures 31. December 2010
* Planned approx. figures for 2011
Turkey:
Planned market entry
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Bilfinger Berger Group
Facts
Industrial
Services
Power
Services
Building and
Facility Services
Construction
Concessions
Revenues Q3/2011
Revenues 2010
• Total revenues in 2010
Bilfinger Berger SE:
EUR 8,123 million*
* excluding discontinued operations amounting
to EUR 3,208 million
All figures in millions of euros
Page
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1. The Company BIS E.M.S. GmbH part of
Bilfinger Berger Industrial Services Group
Facts about our parent company
Bilfinger Berger Industrial Services*
Total revenues Industrial Services in EUR millions
2010
Q3/2011
2,932
2,414
134
110
Order received
3,253
2,399
Order backlog
2,601
2,503
Total revenues
EBIT
* All figures in millions of euros
I
Full
Service
Full
Service
Full
Service
Main Contracting
Main Contracting
Main Contracting
Packages
Packages
Packages
S P
M
1995
E
I
S P
M
2000
E
I
S P
M
E
Since 2005
Seite
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2. Applications for CO2-Treatment
Solutions for green energy
There is a large variety of applications for the tailormade gas treatment technology of BIS E.M.S.:
end 2011
• Purification of methane
• Biomass Gasification
• Organic Waste / Biomass Fermentation
• Power to Gas
• CO2 extraction
• Sparkling for the beverage industry
• Production of industrial gases
• Waste gas treatment
• Reduction of CO2 emissions (small scale)
Mid 2010 Successfull commissioning
of the first 2 upgrading
plants
2009
First 2 orders for the new
upgrading technology
2008/09
Further orders for biogas
upgrading and CCS plant
Development of the media
and adjusting the plant
design
April 2008 Commissioning of the
technicum plant
2007/08
WINGAS suggests
developing upgrading
technology for biogas
since ‘70s Chem. absorption of CO2
and H2S in the chemical
and petroleum industry
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3. Gas Upgrading / Purification
The applications of OASE
Fermentation
Gasification
Power to Gas
Fuel
Combustion
CO2
Upgrading / Purification
natural gas
substitute
vehicle fuel
OASEgreen®
OASEgreen®
inert gas
(industrial)
OASEgreen®
OASEblue®
food additive
OASEgreen®
OASEblue®
CO2 free
emissions
OASEblue®
OASE® is a registered trademark of BASF SE.
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3. The Upgrading Technology OASEgreen
Biomethane as vehicle fuel (Block scheme)
Feed
Pretreatment
Electricity & Heat
decentral usage
Raw materials
Biogas
Biomethane (natural gas quality)
BioLNG/BioCNG
Electricity & Heat
central usage
Fermentation
Biogas
Upgrading
Natural Gas
Grid
Biomethane
Injection
Biomethane
Dehydration
BioCNGCompression
BioCNGStorage
Gas Station
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3. The Upgrading Technology OASEgreen
Biogas Upgrading Scheme
Biomethane
Sour gas
Absorber
Regenerator
Methane
Sour gases (CO2, H2S)
Absorbent
Raw biogas
Fermenter
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3. The Upgrading Technolgoy OASEgreen
Advantages of PuraTreat® R+
OASEgreen®
Simplified process
> No pre-desulfurisation
> No pre-dehydration
> Long absorbent lifetime
> H2S < 5 mg/m³ possible
> operation slightly above atmospheric pressure
High biomethane recovery
> Extremely low methane losses
> Methane enrichment to > 99,0 Vol.%
Advantages for grid injection
> Compression after CO2 removal
> Smaller compressors requires
> Low compression duty
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4. Upgrading / Purification Experiences
References
Biogas Upgrading Plant
CO2 Capturing Pilot Plant
Verbio AG
University of Duisburg-Essen
Schwedt, Germany
Duisburg, Germany
Invest: 2,3 Mio. €
Invest: 1,5 Mio. €
Gas flow: 6,000 Nm3/h Biogas
Gas flow: 1,000 Nm3/h Flue gas
Commissioning: Aug. 2010
Commissioning: Apr. 2012
Biogas Upgrading Plant
Verbio AG
Biogas Upgrading and
Dehydration Plant
Zörbig, Germany
Weltec Biopower
Invest: 2,3 Mio. €
Arneburg, Germany
Gas flow: 6,000 Nm3/h Biogas
Invest: 1,8 Mio. €
Commissioning: Aug. 2010
Gas flow: 1,400 Nm3/h Biogas
Commissioning: Dec. 2012
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5. Integrated Solution
OUTPUT
RENUMERATION
Product and benefit for the Client
Key benefits of working with us
+ Optimizes capital allocation
+ Allows management to focus on core
business
+ Creates opportunities
Intergrated Solution
Client
INPUT
Design
Build
Finance
Operate/
Maintain
+ Secures long-term service provision
+ Increase green energy provision
+ Delivers performance based
contracting
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6. Conclusion
Whom we are looking for?
The scope of participation to the Bioenergy Delegation in Italy is to establish business
relationships with:
Design companies for a cooperation in project development
Biogas operator
Plant engineering companies in the field of biogas fermentation
Energy supplier
Consultants
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Thank you for your attention.