BIS EMS GmbH Biomethane - Fuel for the Future

BIS E.M.S. GmbH
Biomethane - Fuel for the Future
Paola Fibbiani
Bionenergy Delegation, Mantua, March 2012
Topics
1. The Company BIS E.M.S.
2. Applications for CO2-Treatment
3. The Upgrading Technology OASEgreen
4. References
5. Integrated Solution - from Financing to Maintenance
6. Conclusion
Seite 2
1. The company BIS E.M.S. GmbH
Engineering - Maintenance - Service
… is a subsidiary of Bilfinger Berger Industrial Services GmbH, which offers services
covering the entire life cycle of industrial plant facilities.
… develops solutions for
the gas and biogas industry and
the chemical industry and
Germany
the food industry.
…provides all services under a single roof, i.e. from
the feasibility study and draft planning and
Italy
Romania
specification to procurement, production and
assembly and beyond including project management and full maintenance.
… executes mono and multidisciplinary projects.
Seite 3
(New construction / maintenance)
Dosing and mixing technology
(New construction / maintenance)
Pump and valve technology
(Pipeline and valve construction
New construction / maintenance)
Mechanics
(Process control technology & switch boxes
New construction / maintenance)
Electric instrumentation & control
technology
(Process engineering, mechanics,
E/I&C)
Engineering
(Project management and
Project processing )
Project Management
1. The company BIS E.M.S. GmbH
Organisation 2011
Services
Safety - Health - Environment - Quality
Seite 4
1. The Company BIS E.M.S. GmbH part of
Bilfinger Berger Industrial Services Group
European and international presence
The group of mid-size
companies:
Around 130 sites
across Europe and in
North America
Cross-border
collaboration
Decentralised
operating
responsibility
BIS management
participation system
a success model
USA
10*
70*
300
2,500
350
2,900
130
1,100
India
240
2,800
190
1,000
60*
1,600*
110
820
100
1,800
30
180
20
110
Revenues 2010 ¹
140
3,300
810
6,100
550
3,000
10
180
60
1,100
Employees ²
¹ Total revenues December 2010 before
consolidation: Total revenues
EUR 3.1 bn.; Consolidated revenues
December 2010: EUR 2.9 bn.
² Total headcount 2010: 28,000
10
70
40
650
Approx. Figures 31. December 2010
* Planned approx. figures for 2011
Turkey:
Planned market entry
page 5
Bilfinger Berger Group
Facts
Industrial
Services
Power
Services
Building and
Facility Services
Construction
Concessions
Revenues Q3/2011
Revenues 2010
• Total revenues in 2010
Bilfinger Berger SE:
EUR 8,123 million*
* excluding discontinued operations amounting
to EUR 3,208 million
All figures in millions of euros
Page
page 6
1. The Company BIS E.M.S. GmbH part of
Bilfinger Berger Industrial Services Group
Facts about our parent company
Bilfinger Berger Industrial Services*
Total revenues Industrial Services in EUR millions
2010
Q3/2011
2,932
2,414
134
110
Order received
3,253
2,399
Order backlog
2,601
2,503
Total revenues
EBIT
* All figures in millions of euros
I
Full
Service
Full
Service
Full
Service
Main Contracting
Main Contracting
Main Contracting
Packages
Packages
Packages
S P
M
1995
E
I
S P
M
2000
E
I
S P
M
E
Since 2005
Seite
page 7
2. Applications for CO2-Treatment
Solutions for green energy
There is a large variety of applications for the tailormade gas treatment technology of BIS E.M.S.:
end 2011
• Purification of methane
• Biomass Gasification
• Organic Waste / Biomass Fermentation
• Power to Gas
• CO2 extraction
• Sparkling for the beverage industry
• Production of industrial gases
• Waste gas treatment
• Reduction of CO2 emissions (small scale)
Mid 2010 Successfull commissioning
of the first 2 upgrading
plants
2009
First 2 orders for the new
upgrading technology
2008/09
Further orders for biogas
upgrading and CCS plant
Development of the media
and adjusting the plant
design
April 2008 Commissioning of the
technicum plant
2007/08
WINGAS suggests
developing upgrading
technology for biogas
since ‘70s Chem. absorption of CO2
and H2S in the chemical
and petroleum industry
Seite 8
3. Gas Upgrading / Purification
The applications of OASE
Fermentation
Gasification
Power to Gas
Fuel
Combustion
CO2
Upgrading / Purification
natural gas
substitute
vehicle fuel
OASEgreen®
OASEgreen®
inert gas
(industrial)
OASEgreen®
OASEblue®
food additive
OASEgreen®
OASEblue®
CO2 free
emissions
OASEblue®
OASE® is a registered trademark of BASF SE.
Page 9
3. The Upgrading Technology OASEgreen
Biomethane as vehicle fuel (Block scheme)
Feed
Pretreatment
Electricity & Heat
decentral usage
Raw materials
Biogas
Biomethane (natural gas quality)
BioLNG/BioCNG
Electricity & Heat
central usage
Fermentation
Biogas
Upgrading
Natural Gas
Grid
Biomethane
Injection
Biomethane
Dehydration
BioCNGCompression
BioCNGStorage
Gas Station
Page 10
3. The Upgrading Technology OASEgreen
Biogas Upgrading Scheme
Biomethane
Sour gas
Absorber
Regenerator
Methane
Sour gases (CO2, H2S)
Absorbent
Raw biogas
Fermenter
Seite 11
3. The Upgrading Technolgoy OASEgreen
Advantages of PuraTreat® R+
OASEgreen®
Simplified process
> No pre-desulfurisation
> No pre-dehydration
> Long absorbent lifetime
> H2S < 5 mg/m³ possible
> operation slightly above atmospheric pressure
High biomethane recovery
> Extremely low methane losses
> Methane enrichment to > 99,0 Vol.%
Advantages for grid injection
> Compression after CO2 removal
> Smaller compressors requires
> Low compression duty
Seite 12
4. Upgrading / Purification Experiences
References
Biogas Upgrading Plant
CO2 Capturing Pilot Plant
Verbio AG
University of Duisburg-Essen
Schwedt, Germany
Duisburg, Germany
Invest: 2,3 Mio. €
Invest: 1,5 Mio. €
Gas flow: 6,000 Nm3/h Biogas
Gas flow: 1,000 Nm3/h Flue gas
Commissioning: Aug. 2010
Commissioning: Apr. 2012
Biogas Upgrading Plant
Verbio AG
Biogas Upgrading and
Dehydration Plant
Zörbig, Germany
Weltec Biopower
Invest: 2,3 Mio. €
Arneburg, Germany
Gas flow: 6,000 Nm3/h Biogas
Invest: 1,8 Mio. €
Commissioning: Aug. 2010
Gas flow: 1,400 Nm3/h Biogas
Commissioning: Dec. 2012
Page 13
5. Integrated Solution
OUTPUT
RENUMERATION
Product and benefit for the Client
Key benefits of working with us
+ Optimizes capital allocation
+ Allows management to focus on core
business
+ Creates opportunities
Intergrated Solution
Client
INPUT
Design
Build
Finance
Operate/
Maintain
+ Secures long-term service provision
+ Increase green energy provision
+ Delivers performance based
contracting
Seite 14
6. Conclusion
Whom we are looking for?
The scope of participation to the Bioenergy Delegation in Italy is to establish business
relationships with:
Design companies for a cooperation in project development
Biogas operator
Plant engineering companies in the field of biogas fermentation
Energy supplier
Consultants
Seite 15
Thank you for your attention.