Design - Manufacturing - Mechanical Component

Transcript

Società a Responsabilità Limitata
Design - Manufacturing - Mechanical Component - Oil Refinery - Chemical Gas - Petrochemical Plants
HEADQUARTERS:
Strada Battaglia, 167 – 35020 Albignasego – PADOVA (ITALY) – Tel. +39 049 8671511 / Fax +39 049 8671512
Via delle Querce, 45 - 30175 Marghera – VENICE (ITALY) – Tel. +39 041 2587011 / Fax +39 041 2587040
- VAT IT 04979160282 REA: PD-433317 -
POSITION: NEAR MARGHERA’S PORT
WE CAN SHIP EVERYWHERE!
MANUFACTURING PLANT:
Società soggetta all’attività di direzione e coordinamento del socio unico
O.C.S. OFFICINE COSTRUZIONI SPECIALI S.P.A.
__________________________________________________________________________________________________________
A BRIEF INTRODUCTION
Tubital was founded in 2016, from the acquisition of the management of Nuova
Tubital, an historical company wich started its activity in 1954, re-organised in
1983.
Tubital is able to offer to its customers high quality of its products,
manufactured with the latest modern technologies.
The Company is located in a strategically position, very close to Venice Port.
The company is specialized in:
1- Design and manufacture of Heavy - Duty equipments for Oil Refinery - Petrochemical Plants - Power Stations
(Reactors, Pressure Vessels, Gas Column, Heat Exchangers, Gas Recuperators, Compressor Nozzles, Methyl Acetate
Column, skid x CO2 removals/Storage tanks for Oil & Power industry etc…), Chemical plants and Marine Construction
(Shipping hulls and metal parts.), Food processing and water-industry, Equipment for desalination plant.
Tubital could elaborate technical drawings and manufactures special equipment on the basis of technical requirements of
the client.
2- Production area is very consistent and divided as follows:
Covered area: 7.000 square-meter.
Total area: 24.000 sqm.
G.Furnace: (7x7x18m)for heat treatments up to 1000 deg.C
Sandblasting and Painting Equipment: (7x7x16m).
The company use latest hi-tech computer technology and keep its many year experience in designing and improving
system and equipments.
3- Code and Rules used for Designing and Construction are:
ISPESL (Raccolte VSR, VSG, M, S) / ASME SECT.VIII DIV.1 / ASME SECT.VIII DIV.2 / ASME SECT.1 / TEMA /
Uniform Bldg.Code / AD 2000 Merkblatter - PED ( DIR.97/23/CE )
Our Office provide last updated edition of a.m. codes, and to apply them, we use computer calculation softwares, verified
and updated to last current editions.
- Our main Clients are major Oil/Petrochemical world known companies –
HEADQUARTERS:
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HOW TO CONTACT US:
Tubital S.r.l.
Phone Number
: +39 041 2587011
Via delle Querce, 45
Fax Number
: +39 041 2587040
30175 MARGHERA (VE)
E-mail
: [email protected]
ITALY
Company Location:

Location of TUBITAL very close to Marghera’s Port, makes transportation and shipment of
heavy & large equipment very easy.
Manufacturing Program :

TUBITAL designs, engineers and manufactures a wide range of equipment for Oil, Gas,
Chemicals, High Vacuum, Cryogenics, Power Generation Industry. Our fabrication
experience covers standard and low temperature Carbon Steels, Stainless Steels, Clad
Steels, Nickels, Inconels, Monels, Hastelloys, Aluminium.
HEADQUARTERS:
- VAT IT 04979160282 REA: PD-433317 -
Design and Engineering

Mechanical calculations in accordance to all available codes from ASME to VSR/VSG
(Italy), PD-5500 (U.K.), AD-2000 (Germany), CODAP (France), EN-13445 (European Standard),
GB150 (China), Indian Boiler Regulation, TEMA, STOOMWEZEN (Netherlands), API 650, API
620.

Local stress Analysis on Nozzles under external loads (WRC107, WRC297)

Fatigue analysis on heat exchanger and pressure vessels under thermal and mechanical
cyclic loads.
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2D & 3D FEA (Finite Element Analysis)
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2D & 3D CFD (Computational Fluid Dynamics)
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Thermal and mechanical calculation of heat exchanger (HTRI)
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Finite Element Calculation Samples
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Software for Mechanical Calculation of pressure vessels and heat exchanger
HEADQUARTERS:
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Facilities and Factory Equipments
Automatic flame and plasma cutting machine
Sandblasting and Painting Area
Heat Treatment furnace
Bending Machine: up to 180mm x 3000
Vertical Turning lathe machines (4500mm diameter x 3500mm)
HEADQUARTERS:
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Main Features:
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Up to 100.000 in house man hours per year production capacity
7.000 sqm of shops-pace out of a total surface of 64.000 sqm
Up to 500 tons per each items transportable to Marghera’s Port
7 m diameter items transportable to Marghera’s Port
Facilities:
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Heat Treatment furnace
Sandblasting and painting area
Clean area for stainless steel equipments
Main Equipments:
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Cold rolling machines (70x3500mm); (180x3000)
Vertical Turning lathe machines (4200mm diameter x 3500mm)
Automatic flame and plasma cutting machine (300 thk. Max)
Manual and automatic welding machines : GTAW, SMAW, SAW, GMAW, FCAW, ESW
Tubes to tubesheet automatic welding machines
Tube expanding machines
HEADQUARTERS:
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CAPABILITIES (facilities, equipments, …) AND SUBCONTRACTED WORK
Updated on: June 2016
A. Facilities
Size Information
Total Area under roof
6.500 m2
Fabrication
area
6.000 m2
Storage area
500 m2
Climate controlled area
YES
Fabrication
area
n.a.
Storage area
16 m2
Total usable area outside
17.500 m2
Fabrication
area
500 m2
Storage area
17.000 m2
Work performed
outdoors
Pickling and passivation
Largest door size material
can move through
NO
8.5 x 8.5 m
L x O.D.[m] – Weight [ton]:
50 x 3 m – 500 ton
15 x 7 m – 500 ton
Largest equipment size
transportable by road
Production area information
Number of
Production Bays
Bay
Number
Length x width
Number
of Cranes
2
1
2
113 x 30 m
65 x 33 m
4
2+2
Separate Bay for Non-carbon
steel work
YES
NO
Crane size
Type of Crane
40 ton/each
Bridge crane
10+5 ton/each Bridge crane
Height under hook
18 m
10 m
Part of bay 1 or bay 2, according to production needs
Testing facility information
Radiography viewing room
at the fabrication shop
Bend testing for welder
qualification
YES
NO
YES
NO
Protected bunker for
radiography
YES
NO
Tensile and charpy testing
for weld procedure
qualification
YES
NO
Painting facility information
Capability to blast and paint
at shop location
YES
NO
6x7x15 m
Blast Area:
Indoors
Dimensions
6 x 7 x 16 m
Outdoors
Dimensions
under extensible roof
max 50 m (ind+outd)
6x7x15 m
Painting Area:
HEADQUARTERS:
Indoors
Dimensions
6 x 7 x 16 m
Outdoors
Dimensions
under extensible roof
max 50 m (ind+outd)
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B. Type of Work
Type of work typically performed
Design
Fabricate
Comments
Pressure Vessels
Drums
Towers
Heat Exchangers
Shell & Tube
Hairpin
n.a.
Thermal
By sub-supplier
Skids (also what applies below)
Modules (also what applies below)
Pipe Spools
Pipe Bending
By sub-supplier
Structures
By sub-supplier
Platforms, ladders, handrails
By sub-supplier
Electrical
n.a.
Cable tray
n.a.
Conduit
n.a.
Heat tracing
n.a.
Instrumentation:
n.a.
Control Panels:
n.a.
Refractory:
By sub-supplier
C. Materials
Carbon steel
Clad steel
High Nickel
Titanium
Low temp carbon
Austenitic stainless
Hastelloy
10-14 US standard
gauge sheet
Chrome- moly
Duplex stainless
Aluminum
Perforated sheets
Copper alloy and inconel weld overlays
Other
HEADQUARTERS:
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D. Equipment
Metal Processing Equipment
List any limitations
Cutting - Plate
300 mm max
(Flame cutting)
Cutting- Pipe
Cutting- Sheet metal
Automatic flame and plasma
C.S.: 300 mm max
S.S.: 80 mm max
Punching- Sheet metal
Press
Max. 100 bar
Forming - Sheet metal
By sub-supplier
Bending- Pipe
By sub-supplier
Beveling
Drilling
By sub-supplier
Machining
Vertical lathe
Head Forming
Maximum
diameter &
thickness
Cold condition: by sub-supplier
Hot condition: by sub-supplier
Shell Rolling
Maximum
thickness and
width
Cold condition: 180 mm x 3000 mm
70 mm x 3500 mm
Hot condition: 180 mm x 3000 mm
Max dia x height [m]
4.5 x 3.5 m
Welding Equipment
Process
Quantity
Max. capacity
Process
Quantity
Max. capacity
GTAW
20
7 GTAW pulsed
500 A
400 A
GMAW- pulse
6
400 A
SMAW
43
600 A
SAW- boom type
5 column
2 orbital
1000 A
FCAW
15
500 A
SAW- propelled
1 tractor
1000 A
GMAW- spray
15
500 A
Other
Heat Treating Furnace
Permanent facility or temporary:
Permanent
Fired by gas or electric: Gas
Automatic Control or Manual:
Automatic
Size and weight limits: 7x7x18m
Maximum Temperature: 1000°C
Method of Loading: Wagon
HEADQUARTERS:
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Products Pictures

Heat Exchangers:
Carbon steel, Stainless Steel, Carbon steel cladded Heat exchanger
Special Types:
Rod Baffles
Medium pressure H.E. for fertilizer plats
PTA plants heat exchanger
H.E. for offshore equipment
Gas-Gas heat exchangers
HEADQUARTERS:
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
TLX Exchangers:
Carbon steel, Low alloy steel TLX Exchanger
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Platforming reactor and Regeneration Towers:
Low alloy steel
HEADQUARTERS:
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Columns:
Carbon, Low Alloy steel and stainless steel Columns
Largest equipment manufactured: Length: 44150 mm
Diameter: 2532 mm
Weight: 54.5 ton
HEADQUARTERS:
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
Drums & Storage vessels:
Wide range of drums and vessels made by Carbon, Low Alloy steel and stainless steel material.
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Scrubbers –Reactors
Special reactors manufactured in Aluminium material – Max. thickness 50mm
HEADQUARTERS:
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
Basket ammonia converter internals for reactor
Material: SA240 g. 321 + Inconel 600
HEADQUARTERS:
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Certifications
_______________________________________________________________________________________________________________
HEADQUARTERS:
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HEADQUARTERS:
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HEADQUARTERS:
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HEADQUARTERS:
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CONTACT US
WE CAN REACH YOU ALL OVER THE WORLD!
AT YOUR DISPOSAL FOR FURTHER INFORMATION
Via delle Querce, 45
30175 MARGHERA (VE) – ITALY Tel: +39 041 2587011
Fax: +39 041 2587040
E-mail: [email protected]
HEADQUARTERS:
- VAT IT 04979160282 REA: PD-433317 -

Design - Manufacturing - Mechanical Component

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