Waxing

Waxing
Automotive
Technical Data
• Robot programming not needed
• A specific nozzle for every single
hole
• Smaller number of holes to be
waxed (60-70 nozzles on an
average)
• Fewer car holes = Lower forging
costs
• No use of universal nozzles:
No overspray
Cleaner system
Lower cleaning and disposal
costs
• Customized control of air blowing
and wax metering for every
single nozzle
• Smaller quantity of wax used =
Wax saving (e.g. 60-70 nozzles =
500-600 gr.)
• Excellent layer thickness
• Automatic door spraying (without
cycle overtime)
• Possibility of automatic masking
of wax-free parts by means of a
SIMPRO standard system
• Waxing of several car body types
• A spraying fault in a nozzle does
not compromise the efficacy of
the adjacent nozzle
BODY CAVITY WAXING SYSTEM FOR CORROSION PROTECTION
Simpro is specialized in the design, manufacturing and installation of automatic
and manual systems for spraying a protective substance within the car body
cavities. Such a car body treatment, chosen by several car manufacturers,
permits to increase the lifetime of those vehicle parts more exposed to the
corrosion risk.
This system, turnkey supplied and manufactured in compliance with the
standards under the provisions in force, provides a complete body treatment
through the serial automatic introduction of nozzles specific for the vehicle body
model to be treated. If required, it can be supplied together with a suitable cell
equipped with a ventilation system for fume extraction. Further, Simpro supplies
a downstream back-up station where it is possible to complete the body treatment manually, if needed.
During the study and design phase, Simpro, in close co-operation with the
customer, examines the vehicle body to be treated, develops a complete
cavity spraying virtual 3D simulation and performs practical spraying tests so as
to optimize the spreading of the protective film onto the walls.
In order to obtain the best spraying quality, each nozzle of the system is tailormade, as to shape and groove.
Technical Data
• Mechanical efficiency 97-98%
(average)
Back-up only upon customer’s
request
• Higher productive capacity with
the same system
• Easy maintenance
Reduced MTTR
• Modular-type mechanical
adjustment
• Easy customization of the
mechanical spraying units
• Fastening of the units to aluminium
profiles
• Bolt-on systems (split up in 3 parts
for an easier installation at the
customer’s site)
• Smaller space occupied
• Components resistant to solvents
and chemical agents
• Easy system washing with highpressure hot water
• Walkways inside the system for
a thorough cleaning, visual
maintenance check and
maintenance action
www.simpro.it [email protected]
+39 011 9179 311
Waxing
Automotive
MASKING
Unique in the world, Simpro has developed
an innovative and fully automated system for
protecting those car body parts that must be
strictly kept wax free.
The so-called masking units are provided with
specific pads designed with the plug-and-play
system for an easy maintenance.
PUMP ROOM
Simpro supplies a system-integrated device for
handling, pumping, filtering and conditioning the
wax to be applied, so as to achieve the highest
performance level in terms of efficacy and to
ensure the most profitable relation between the
amount of sprayed wax and a thorough wax
application.
NOZZLES
Simpro studies and develops every single nozzle
according to the cavity configuration as well as to the
type of wax or car body to be treated.
Each nozzle is designed to be fitted and unfitted using
a plug-and-play technology for an easy maintenance
and cleaning. This system also permits an easy
replacement of the nozzles in case the production
should be re-planned for different car models.
ENGINE SUBFRAMES
Simpro is specialized in the manufacturing of
waxing systems for the engine subframes. Such
systems are fully automated, capable of waxing
the subframe in just one cycle (in less than one
minute) by ensuring a proper spraying and
optimizing the nozzle quantity.
www.simpro.it [email protected]
+39 011 9179 311
Worldwide installations
Automatic systems for complete body
Install.
no.
Type of
install.
Car model
1
New
Turin Mirafiori,
ITALY
2
FIAT
Turin Mirafiori,
ITALY
FIAT
Customer
Site
LANCIA
Chivasso,
ITALY
FIAT
Automatic systems for engine subframes
Install.
no.
Type of
install.
Cavities
Custome.
Office
Delta, Prisma
48
GESTAMP
Bielefeld,
GERMANY
1
New with handling
robots
New
Uno
32
VOLVO
Gent,
BELGIUM
1
New with car on
hanger
Volvo New
XC60
1
New
Uno
32
GESTAMP
Bielefeld,
GERMANY
1+1
New with handling
robots
VW120,
VN357
9+8
Cassino,
ITALY
2
New
Tipo, Tempra
36
GESTAMP
Bielefeld,
GERMANY
1
New waxing system
with handling robots
Daimler
BR246
12
LANCIA
Chivasso,
ITALY
1
New
Dedra
36
GESTAMP
Bielefeld,
GERMANY
3
New Motocoat system
with handling robots
Daimler
BR246
FIAT
Turin Mirafiori,
ITALY
2
Reforming
existing
Punto
64
MAGNETI
MARELLI
Turin,
ITALY
1
New with manual
handling
199-955
FIAT
Melfi,
ITALY
1
New
Punto,
Ypsilon
64
METALSA
Bergneustadt,
GERMANY
4
New Motocoat system
with handling robots
Daimler
BR205
FIAT
Termini
Imerese,
ITALY
1
New
Punto
64
METALSA
Bergneustadt,
GERMANY
1
New waxing system
with handling robots
Daimler
BR205
FIAT
Melfi,
ITALY
1
New
Punto,
Ypsilon
64
ISE
Beijing,
CHINA
2
New Motocoat system
with handling robots
Daimler
BR205
FIAT
Turin Mirafiori,
ITALY
1
New
Marea
36
GESTAMP
Taubaté,
BRAZIL
1
New with manual
handling
VW120
FIAT
Rivalta,
ITALY
1+1
New
Delta, Dedra,
Bravo, Brava
36
FIAT
Rivalta,
ITALY
1
New
Lancia K,
Alfa 164
50
Customer
Site
FIAT
Melfi,
ITALY
2
New
New Punto
36
PININFARINA
Turin,
ITALY
FIAT
Melfi,
ITALY
2
Reforming
existing
New Punto,
Ypsilon
36
FIAT
FIAT
Termini
Imerese,
ITALY
1
Reforming
existing
New Punto
36
FIAT
Turin Mirafiori,
ITALY
2
Reforming
existing
New Punto
36
FIAT
Cassino,
ITALY
2
New
Stilo
71
FIAT
Rivalta,
ITALY
1
New
Thesis
76
FIAT
Melfi,
ITALY
1
New
New Ypsilon
69
FIAT
Turin Mirafiori,
ITALY
1
New
Alfa 166
12
VOLVO
Gent,
BELGIUM
1
New
S60, V70
15
VOLVO
Gent,
BELGIUM
1
New
New S40, V40
58
VOLVO
Gent,
BELGIUM
1
Reforming
existing
New XC60
26
GESTAMP
Bielefeld,
GERMANY
1
New
VW Amarok
53
www.simpro.it
www.simpro.it Car model
Cavities
9
4
7
16
9
Manual systems for complete car body or subframes
Type
of install.
Car model
1
New
Various
Cordoba,
VENEZUELA
1
New
Palio, Siena
24
FIAT
Casablanca,
MOROCCO
1
New
Palio, Uno
21
FIAT
Cairo,
EGYPT
1
New
Palio, Siena
21
FIAT
Pretoria,
SOUTH AFRICA
1
New
Palio, Siena
21
FIAT
Nanjing,
CHINA
1
New
Palio, Siena
21
VOLVO,
PININFARINA
Uddevalla,
SWEDEN
1
New
C70
61
VOLVO
Göteborg,
SWEDEN
1
New
S80, XC90,
V70, S60
18 + 13 Nozzles
VOLVO
Bangkok.
Thailand
2
Stainless steel
nozzle set
S80
13 Nozzles per
set
VOLVO
Kuala Lumpur,
MALAYSIA
2
Stainless steel
nozzle set
S80
13 Nozzles per
set
THYSSENKRUPP
Wuhan,
CHINA
1
New
VW PQ25
VOLVO
Shanghai,
CHINA
2
Stainless steel
nozzle set
S80
ISE
Beijing,
CHINA
1
New
Daimler
BR205
[email protected]
[email protected]
Install.
no.
Cavities
9 Universal
Nozzles
9
13 Nozzles per
set
+39
+39 011
011 9179
9179 311
311
16