Terasaki TemWay 3000 (in inglese).p65

TemWay 3000
TemWay 3000 is Terasaki switchboards line for main, secondary and terminal distribution of electrical energy in
low-voltage systems with rated currents up to 3000A and rated short time current 50kA for 1s.
TemWay 3000 switchboards are tested and certified in accordance with international standard IEC 439-1.
TemWay 3000 switchboards have been designed and manufactured to meet various installation needs and designed
for the installation of Terasaki ACBs, mccbs and mcbs, as well as any other type of equipment and complementary
device.
Modular construction allows you to create structures with width and depth easy to be adapted to any distribution
system for office and industrial sectors.
TemWay3000 is a new concept product in the panel building ambit for electrical boards able to satisfy various
demands of a continuos progressive market.
Our deep background in planing and manufacturing of electrical boards has allowed the realization of a product
able to adapt itself to any use.
Metal structures are made of Aluzinc 15÷20/10mm thick steel having Sendizimir galvanized treatment. Structures
are assembled using galvanized bolts.
Painted external metal parts are treated by washing and degreasing in a phosfating tunnel using iron phosfate.
Painting of the structures and doors is made of epoxy powder 60 mm thick, fine textured semi-gloss finish. We use
an automatic cycle plant having final heating treatment 180°C. Standard color is RAL 7035. Other colors are
available upon request.
TemWay 3000 switchboards have been developped and realised in compliance with international standard
IEC 439-1 for nominal currents up to 3000A and certified by the Italian laboratory Centro Elettrotecnico Sperimentale
Italiano (CESI) for rated short time current 50kA for 1s, with certificate CER-96/018538.
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TemWay 3000 - 06/2011
General features
Several lenghts and depths can be realised just using basic structures to be choosen among standarized widths
and depths.
Width
Widths of the TemWay 3000 structures has been designed to allow easy positioning of equipment and any size of
Terasaki circuit breakers.
Three widths are available:
- 690mm,
- 845mm,
- 1000mm.
Height: 2150mm.
A basic structure of 400mm width is available to be used when front accessibility to the back of switchboard is
required. No equipment can be installed in this structure.
When necessary, it is possible to assemble more columns side by side, so obtaining cabinets with unlimitated
lenght.
M
TemWay 3000 - 06/2011
-4-
General features
Depth
TemWay3000 basic structure depth can be choosen among following values:
- 250mm,
- 400mm,
- 600mm,
- 800mm.
When a deeper board is required, it's possible to assemble one or more columns back to back, so obtaining
cabinets with unlimited depth.
Lateral view
-5-
TemWay 3000 - 06/2011
General features
Size and busbars
Designing TemWay3000 we deeply considered all problems connected with traditional panel building systems.
There were several problems to solve in order to install big sized devices and switches inside a standard cabinet
and to keep spare for busbars.
For this reason we thought to make possible different dimensions of the TemWay3000 width columns.
So devices and switches of different sizes can now be easily installed.
Busbar compartment
Busbars can be allocated on top or on bottom or on side of structure.
Side allocation depends by structure width according following drawings.
- 690mm structure has no busbar compartment.
- 845mm structure can have 155mm busbar compartment installed on one side.
- 1000mm structure allows more solutions. The first is two busbar compartment 155mm each, at both sides of the
structure. The second is a 310mm busbar compartment just at one side of the structure.
Busbar compartment
TemWay 3000 - 06/2011
-6-
General features
Rising cables raceway duct
It is really an intelligent solution
TemWay3000 standardized widths allow one or more cables ascents inside one column, keeping always available
a 520mm internal width.
This allows to easily fit every ACB and mccb.
It is not anymore necessary to put heavy and expensive columns for cables ascents next the electrical board.
Now, by a simple and cheap segregation and a frontal panel which can be fitted in few minutes, you can obtain
reliable cables ascent.
Besides to house the rising duct, the raceway inside each column can be used to house terminal boards.
This solution becomes absolutely necessary in 845mm and 1000mm columns to assure a wide rising space, or in
case you want a Power Center column with complete frontal accessibility.
Cable ducts possible positioning
-7-
TemWay 3000 - 06/2011
General features
Flexible compartments
Electrical equipment can be easily installed into dedicated modular compartment.
Compartments width is 520mm (door 590mm).
Heights are related to breaker size as reported here below.
Compartments for mcb and Din equipments are 520mm width (door 590mm), heights are 200mm, 375mm, 550mm
for 1, 2 or 3 row of 28 DIN modules each.
Measurement compartment can be installed in every part of each structure along its height.
Bus duct dedicated compartment can be also used to fit measuremnt instruments, if necessary.
Each compartments has its own IP30 door.
TemWay 3000 switchboards have been designed to have mccbs horizontal installed.
125A, 250A, 1600A sizes can also be installed in the upright position.
ACBs can be only vertical installed.
All switches can be fed both from the ON (up) side and the OFF (bottom) side.
TemWay 3000 - 06/2011
-8-
General features
Segregation forms (EN 60439-1)
Segregation form is defined as the type of division within the switchboard provided by barriers or partitions, metal
or insulating type.
TemWay 3000 can be provided with one of the following segregation form:
- 1: no segregation;
- 2: separation of busbars from the power functional units;
- 3: separation of the power supply busbars from the functional units and separation of all functional units each
other, except their output terminals;
- 4: separation of the power supply busbars from the functional units and separation of all functional units each
other, including their output terminals.
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TemWay 3000 - 06/2011
General features
IP protection degree
Switchboards protection degree is identified by the letters IP followed by two digits.
The first digit (0 to 6) indicates the protection degree against penetration into the switchboard of solid objects and
people protection for undue contact with alive components:
IP 0X, IP 1X, IP 2X, IP 3X, IP 4X, IP 5X, IP 6X
The second digit (0 to 8) indicates the protection degree against water penetration into switchboard:
IP X0, IP X1, IP X2, IP X3, IP X4, IP X5, IP X6, IP X7, IP X8
TemWay 3000 switchboards can be provided with following IP protection degree:
-
IP 31, standard,
for indoor installation and when protection against water is not required;
-
IP 41, with double door (glazed or blind),
as above and when protection for undue actioning is required;
-
IP 55, with double door and gasket kit,
when protection against water penetration is required.
If non specified, TemWay 3000 is supplied as IP31.
Meaning of the first digit:
Meaning of the second digit:
0
unprotected
0
unprotected
1
protected against access to hazardous parts
with the back of the hand and solid objects
having
diameter > 50mm
1
Protected against vertically falling water drops
2
Protected against vertically falling water drops
when tilted up to 15°
3
Protected against rain
4
Protected against splashing
5
Protected against water jets
6
Protected against powerful water jets
7
Protected against the effects of temporary
immersion
8
Protected against the effects of everlasting
immersion
2
protected against access to hazardous parts
with the test finger and solid objects having
diameter > 12.5mm
3
protected against access to hazardous parts
with tool (eg screwdriver) and solid objects
large
more then 2,5mm
4
protected against access to hazardous parts
with a wire and solid bodies having
diameter > 1mm
5
protected against access to hazardous parts
with a wire and dust penetration
6
protected against access to hazardous parts
with a wire and totally against the dust
TemWay 3000 - 06/2011
- 10 -
General features
Circuit breakers operation direction
Circuit breakers operation direction is as required by IEC 447.
Installation in vertical position
Installation in horizontal position
- 11 -
TemWay 3000 - 06/2011
Power dissipation
Verification by calculation or simplified measures, permitted as an alternative to type tests, concerns heating,
short-circuit withstand and insulation.
Evaluation of temperature-rise is permitted by calculation, which can be conducted in accordance to IEC 61439-1
Standard. The method determines the temperature inside the enclosure due to the power dissipated by the
apparatuses and conductors there installed.
The following tables show the values of power dissipated in the switchboard so that the maximum temperature rise
at the top of the switchboard as metal surface is not greater than 30°C, or 40°C if the upper part of the switchboard
need not be touched in normal service.
The values obtained from tests and calculations, has to take into account not only the maximum air temperature
inside the enclosure, but also the size of the framework, the type of installation, the absence of horizontal internal
baffles.
Verification is made comparing the power losses value of equipment and conductors installed with the power value
reported in the table for a given structure, with or without air vents (IP30/IP40 or IP55).
TemWay 3000 - 06/2011
- 12 -
Power dissipation
Power dissipation in TemWay 3000 switchboards with vents for ventilation, IP31 and IP41
protection degree (basic structure)
(*)
ColumnStruttura
dimension
(Width xxDepth)
[mm][mm]
Dimensioni
(Larghezza
Profondità)
690x400 690x600 690x800 845x400 845x600 845x800 1000x400 1000x600 1000x800
temperature-rise
sovratemperatura
at top
A (*)
B (*)
C (*)
D (*)
E (*)
Max
power
dissipation
vents di
forventilazione
ventilation (IP30
(IP31 - IP40)
IP41)
Potenza
dissipabile
[W][W]
conwith
aperture
25K
365
440
580
390
545
670
420
645
790
30K
470
565
745
500
700
867
540
830
1020
40K
710
845
1115
755
1050
1295
810
1245
1530
25K
285
365
500
305
370
520
355
490
620
30K
365
472
645
395
480
675
460
625
795
40K
550
700
960
590
720
1010
685
940
1190
25K
305
390
490
375
480
520
410
520
620
30K
397
505
635
485
620
675
530
675
800
40K
593
755
950
725
930
1010
795
1010
1190
25K
230
310
395
280
360
455
340
400
485
30K
300
400
510
360
460
585
435
520
625
40K
445
600
765
535
690
875
655
780
940
25K
270
320
400
300
400
470
370
480
515
30K
350
415
515
390
510
605
480
620
665
40K
520
620
770
585
765
900
720
925
990
of installation
(*) Tipo(*)diType
installazione
o involucro
A
B
C
separate
Involucro enclosure
separato
all sidessuexposed
esposto
tutti i lati
separate
Involucro enclosure
separato
wall mounted
per montaggio
a muro
first or
enclosure
Primo
o last
ultimo
involucro
exposed
di tipo
esposto
- 13 -
TemWay 3000 - 06/2011
Power dissipation
Power dissipation in TemWay 3000 switchboards without vents for ventilation, IP55
protection degree (basic structure)
(*)
ColumnStruttura
dimension
(Width xxDepth)
[mm][mm]
Dimensioni
(Larghezza
Profondità)
690x400 690x600 690x800 845x400 845x600 845x800 1000x400 1000x600 1000x800
temperature-rise
sovratemperatura
at top
A (*)
B (*)
C (*)
D (*)
E (*)
F (*)
Max
power
dissipation
without
ventsdifor
ventilation (IP55)
(IP55)
Potenza
dissipabile
[W][W]
senza
aperture
ventilazione
25K
260
335
380
300
350
455
355
445
505
30K
325
420
480
380
439
570
445
560
630
40K
470
605
685
550
625
815
640
800
900
25K
240
305
380
295
360
435
320
410
480
30K
300
380
475
370
450
545
405
515
600
40K
430
545
680
530
645
780
580
735
860
25K
250
320
365
305
365
445
340
390
470
30K
315
400
455
385
460
560
425
490
590
40K
450
575
650
550
655
800
610
700
845
25K
240
295
360
275
345
405
310
375
435
30K
300
370
455
345
430
510
390
475
550
40K
430
530
650
495
620
725
555
680
785
25K
235
285
370
280
340
400
315
390
455
30K
295
355
465
355
425
500
400
490
570
40K
425
510
665
505
610
715
570
700
815
25K
225
280
375
270
315
380
300
365
440
30K
280
350
470
340
395
480
380
460
550
40K
400
500
675
490
570
685
540
660
790
(*) Tipo(*)diType
installazione
o involucro
of installation
D
E
F
first or
last enclosure
Primo
o ultimo
involucro
mounted
di tipowall
montaggio
a muro
center enclosure
Involucro
centrale
exposed
di tipo
esposto
center enclosure
Involucro
centrale
mounted
di tipowall
montaggio
a muro
TemWay 3000 - 06/2011
- 14 -
Power dissipation
Busbar power dissipation
(Tbusbar = 70°C, steady state)
3ph+N
Sezione
busbar
Fase
dimension
[mm]
[W/(m*pole)]
Pd [W/(m*polo)]
IP30
IP55
IP40
Ta=40°C
Ta=50°C
40 x 5
15,04
8,78
50 x 5
18,8
12,48
60 x 5
22,56
16,25
80 x 5
30,08
17,55
100 x 5
37,6
24,96
80 x 10
36,72
24,38
100 x 10
36,85
30,47
2 // 60 x 10
40,11
31,85
2 // 80 x 10
47
35,22
2 // 100 x 10
58,75
39
3 // 80 x 10
70,5
50,78
3 // 100 x 10
100,27
58,5
Switch link to busbars
Pd [W/(m*polo)]
[W/(m*pole)]
IP30
IP55
IP40
Ta=40°C Ta=50°C
MCCB
Taglia
interruttore
[A]
bar
Sezione
dimension
collegamento
[mm]
400
30 x 5
20
11
630/800
2 // 40 x 5
30
18
1250
2 // 40 x 10
37
24
1600
2 // 80 x 5
60
48
ACB
Taglia
interruttore
[A]
bar
Sezione
dimension
collegamento
[mm]
1250
2 // 50 x 10
29
20
1600
3 // 50 x 10
32
25
1600
2 // 60 x 10
40
32
N° circuiti
principali
circuits
contemporary
Fattore di
factor
contemporaneità
2000
3 // 60 x 10
42
28
22,e 33
0,9
2000
2 // 80 x 10
47
31
44,e 55
0,8
2500
2 // 100 x 10
59
39
da 6 a
9 (compreso)
from
6 to 9
0,7
3200
2 // 120 x 10
80
51
(e oltre)
10 and
over
0,6
P [W/(m*polo)]
Pd
[W/(m*pole)]
IP30
IP55
IP40
Ta=40°C Ta=50°C
Contemporary factor
Following table shows the contemporary factor
values to be used for TemWay 3000.
- 15 -
TemWay 3000 - 06/2011
Busbar
The busbar system complies with IEC 439/1. Each component of the system has undergone tests and checks.
It allows a significant savings in assembly time and an excellent aesthetic level.
Rated current up to 3000A.
Rated short-time 50kA for 1s.
Copper busbar
Electrolytic copper assures perfect quality of the electrical contact without significant temperature increase,
- dimensions:
(thickness x width) 5x40mm
5x50mm
5x60mm
5x80mm
5x100mm
10x60mm 10x80mm 10x100mm
- provided with distributed holes for easy connection to circuit breakers.
Fastening system
Easy and quick bars fastening is made with polyester resin with glass fibers fixing blocks.
High electrical and mechanical characteristics:
- Exceptional resistance to short-circuit;
- High stability clamping;
- Absolute self-extinguishing;
- Reduced temperature rise;
- Horizontally or vertically mounting.
1SB05 support block allows a 5mm thick single phase bar fastening.
3SB10 support block allows up to 3 bars, 10mm thick, fastening.
ACBs and MCCBs connection busbar
The link from the main distribution system to MCCBs and ACBs (rear connect), is done with solid bars.
Up to 250A MCCBs, flexible bars or cables are utilized.
TemWay 3000 - 06/2011
- 16 -
Busbar
Dimensions related to rated current
In [A]
IP30
IP40
IP55
Ta=40°C Ta=50°C
Phase
Sezione
dimension
Fase
[mm]
[mm]
Neutral
Sezione
dimension
Neutro
[mm]
[mm]
support
type
Portasbarre
n.N.ro
bars Codice
sbarre
per
code
/fase
phase
400
300
40 x 5
40 x 5
1
1SB05
500
400
50 x 5
50 x 5
1
1SB05
600
500
60 x 5
60 x 5
1
1SB05
800
600
80 x 5
80 x 5
1
1SB05
1000
800
100 x 5
100 x 5
1
1SB05
1250
1000
80 x 10
80 x 10
1÷3 3SB10
1400
1250
100 x 10
100 x 10
1÷3 3SB10
1600
1400
2 // 60 x 10
60 x 10
1÷3 3SB10
2000
1700
2 // 80 x 10
80 x 10
1÷3 3SB10
2500
2000
2 // 100 x 10
100 x 10
1÷3 3SB10
3000
2500
3 // 80 x 10
2 // 80 x 10
1÷3 3SB10
4000
3000
3 // 100 x 10
2 // 100 x 10
1÷3 3SB10
Conduttori di protezione PE in sbarre di rame for
PE protection bar dimensions
In [A]
Icc [kA]
[mm]
PESezione
dimension
[mm]
400÷1250
< 35
40 x 5
1400÷4000
> 35
40 x 8
- 17 -
TemWay 3000 - 06/2011
Busbar
Distance between supports
The maximum distance depends by:
- short-circuit current;
- number of bars per phase;
- section of the bars;
- support type used.
The table below shows the maximum distance in mm to be provided according to short circuit current RMS value.
Number of supports to be used in any single structure with the main vertical distribution system is reported in
brackets.
Sistema
busbar
sbarre
dimension
Tipo
Interasse
support
phase
portasbarre
fasi
type
wheelbase
short-circuit
current
Corrente di
cortocircuito Icc [kA]
15
20
25
30
35
40
50
40 x 5
1SB05
75
545 [4]
400 [5]
310 [6]
---
---
---
---
50 x 5
1SB05
75
600 [4]
450 [5]
340 [6]
290 [7]
240 [8]
---
---
60 x 5
1SB05
75
660 [4]
500 [4]
380 [5]
310 [6]
270 [7]
230 [8]
---
80 x 5
1SB05
75
770 [3]
570 [4]
440 [5]
360 [6]
310 [6]
275 [7]
220 [8]
100 x 5
1SB05
75
860 [3]
645 [4]
490 [4]
410 [5]
350 [6]
300 [6]
240 [8]
80 x 10
3SB10
120
1800 [2] 1400 [2] 1100 [3]
920 [3]
790 [3]
690 [4]
550 [4]
100 x 10
3SB10
120
1800 [2] 1600 [2] 1245 [3] 1030 [3]
880 [3]
770 [3]
620 [4]
2 // 60 x 10
3SB10
120
1800 [2] 1210 [3]
920 [3]
760 [3]
650 [4]
570 [4]
460 [4]
2 // 80 x 10
3SB10
120
1800 [2] 1450 [3] 1100 [3]
920 [3]
790 [3]
690 [4]
550 [4]
2 // 100 x 10
3SB10
120
1800 [2] 1800 [2] 1200 [3] 1070 [3]
920 [3]
800 [3]
645 [4]
3 // 80 x 10
3SB10
120
1800 [2] 1800 [2] 1300 [3] 1090 [3]
930 [3]
810 [3]
650 [4]
3 // 100 x 10
3SB10
120
1800 [2] 1800 [2] 1520 [2] 1260 [3]
1080[3]
950 [3]
760 [3]
TemWay 3000 - 06/2011
- 18 -
Dimensioning
What is necessary to allow correct dimensioning
Maximum overall dimension (not more than)
Height [2100mm] x Width [...............mm] x Depth [...............mm]
Enviromental conditions (other than Ta=35°C, h<2000m): Ta [..........°C], h [...............m]
Distribution system: 3 pole [.....], 4 pole [.....], PE [.....]
Busbar rated current: In [...............A], Icw [...............kA]
Main circuit breaker rated current: In [...............A]
Incoming cables: from bottom [.....], from top [.....]
Outgoing cables: from bottom [.....], from top [.....]
Electrical equipment (types and quantities):
DIN and MCBs modules [........]
MCCBs (horizontal installation) 125A/250A[........] 400A/630A[........] 800A/1250A[........] 1600A[........]
MCCBs (vertical installation)
125A[........] 1600A[........]
ACBs AR2 [........], ACBs AR3 [........]
Measurement equipment: DIN [........], 96mm*96mm [........]
PFC [...............kVAR]
IP protection degree: IP31 [.....], IP41 [.....], IP55 [.....]
Segregation form: 1 [.....], 2a [.....], 2b [.....], 3a [.....], 3b [.....], 4a [.....], 4b [.....]
Accessibility: rear access [.....], front access [.....], side access [.....]
Color: RAL 7035 standard, other RAL [...............]
- 19 -
TemWay 3000 - 06/2011
TERASAKI ELECTRIC (EUROPE) LTD.
80 Beardmore Way, Clydebank Industrial Estate, Clydebank,
Glasgow, G81 4HT Scotland (UK)
Telephone:
44-141-941-1940
Fax:
44-141-952-9246
Email:
[email protected]
http://www.terasaki.com/
TERASAKI ELECTRIC (EUROPE) LTD. - Italy
via Ambrosoli, 4A - 20090 Rodano, Milano, Italy
Telephone:
39-02-92278300
Fax:
39-02-92278320
Email:
[email protected]
http://www.terasaki.it/
TERASAKI ELECTRIC (EUROPE) LTD. - Spain
Pol. Ind. Coll de la Manya, C/ Cal Ros dels Ocells 5-7,
08403 Granollers, Barcelona, Spain
Telephone:
34-93-879-60-50
Fax:
34-93-870-39-05
Email:
[email protected]
http://www.terasaki.es/
TERASAKI SKANDINAVISKA AB
Box 2082, SE-128 22 Skarpnack, Sweden
Telephone:
46-8-556-282-30
Fax:
46-8-556-282-39
Email:
[email protected]
http://www.terasaki.se/
TERASAKI CIRCUIT BREAKERS (S) PTE. LTD.
9 Toh Guan Road East 03-01 Alliance Building
Singapore 608604
Telephone:
65-6425-4915
Fax:
65-6425-4351
Email:
[email protected]
TERASAKI ELECTRIC (M) SDN. BHD.
Lot 3, Jalan 16/13D, 40000 Shah Alam, Selangor Darul Ehsan,
Malaysia
Telephone:
60-3-5549-3820
Fax:
60-3-5549-3960
Email:
[email protected]
TERASAKI DO BRASIL LTDA.
Rua Cordovil, 259-Parada De Lucas,
21250-450 Rio De Janeiro-R.J., Brazil
Telephone:
55-21-3301-9898
Fax:
55-21-3301-9861
Email:
[email protected]
http://www.terasaki.com.br/
TERASAKI ELECTRIC (CHINA) LTD.
72 Pacific Industrial Park, Xin Tang Zengcheng,
Guangzhou 511340, China
Telephone:
86-20-8270-8556
Fax:
86-20-8270-8586
Email:
[email protected]
TERASAKI ELECTRIC CO., LTD.
Head Office: 7-2-10 Hannancho, Abenoku, Osaka, JAPAN
Circuit Breaker Division: 7-2-10 Kamihigashi, Hiranoku Osaka, Japan
Telephone:
81-6-6791-9323
Fax:
81-6-6791-9274
Email:
[email protected]
http://www.terasaki.co.jp/
Ratings and specifications are subject to change without notice.
TemWay 3000 - 06/2011
TERASAKI ELECTRIC GROUP SHANGHAI
REPRESENTATIVE OFFICE
Room No. 1405-6, Tomson Commercial Building,
710 Dong Fang Road, Pudong, Shanghai, 200122, China
Telephone:
86-21-58201611
Fax:
86-21-58201621
Email:
[email protected]